Contents

Xerox Nuvera Production System and Xerox iGen Digital Production Press
- Features
  - Note
- Parts Overview
1. Hands-Off Stack Transfer (HOST): Activated with the stack transport handle to transfer the paper stack onto a work table. Paper table: Bears the paper stack during transport. Tines dock with the stacker for paper stack pickup.
2. Alignment tine: Single yellow tine helps position the Cart for docking with the XPS Stacker.
3. Paper stack clamp: Keeps the paper stack secure during transport.
4. Elevation button: Changes the height at which the paper stack is loaded onto and off of the Cart.
5. Stack transport handle: Activates the paper stack transport system to move the paper stack from the Cart onto a work table or other finishing device.
6. Locking casters: Lock: Stabilizes the Cart during transfer of the paper stack to and from the Cart. Unlock: Allows the Cart to roll during transport.
7. Vertical post
8. Paper table support: Joins the paper table to the vertical post.
9. Battery: Supplies the power to elevate the paper table.
10. On/Off switch: Switches the power to the Cart on or off.
11. Battery meter: Shows the voltage of the battery.
12. Circuit breaker: If current exceeds 15 amps , circuit breaker will trip and require a reset by operator.
13. Charging port: Allows for onboard battery charging.
Battery charger
Power supply cord for battery charger
- Safety Warnings
  - Safety Signs and Safety Messages
  - Introduction
  - Safety Instructions
  - Pre-operation Inspection
  - Safety Inspection Point List
1. Safety Equipment
2. General operation
3. Tines and paper table
4. Wheels
- Safety Labels
- Cleaning
- Charging
  - Charging in the Media Cart
1. Ensure that power to the Media Cart is switched off.
2. Connect the battery charger to the battery.
3. Plug the power cord into the battery charger.
4. Plug the power cord into a proper electrical outlet.
5. Charge the battery for 6-8 hours or until the light on the charger indicates that it is charged.
- Specifications
- Operating the Xerox Production Media Cart (Nuvera)
  - Docking the Xerox Production Media Cart with the Xerox Nuvera XPS Stacker
    - Warning
    - Do not exceed the load capacity of 160 lbs. (72.6 kg) to avoid personal injury and damage to the Cart.
1. Position the Cart in front of the XPS Stacker after it has moved out from the printer.
2. Set the Cart to the appropriate height.
3. Line up the Cart tines with the XPS tines.
4. Align the colored tine with the arrow on the XPS Stacker.
5. Make fine adjustments to the Cart height to ensure that the tines clear the XPS Stacker and the bottom of the paper stack.
6. Move the Cart forward slowly until the black line on the Carts alignment tine aligns with the black line on the XPS Stacker.
7. Press down on the lock tab on the rear casters to stabilize the Cart.
- Lifting the Stack from the XPS Stacker
1. Press the upper part of the elevation button to raise the height of the Cart until the bottom of the cart clears the XPS Stacker.
2. Gently lift up on the paper stack clamp near the clamp post to free it for rotation. Lift it high enough so that it will clear the top of the paper stack.
3. Rotate the clamp and position it over the paper stack.
4. Gently press the clamp at the clamp post to secure it.
5. Press the tab on the upper part of the caster lock on the rear casters to release them.
6. Guide the Cart out until it clears the stacker.
- Transferring the Stack to the CP Bourg BSFEx Air Table
1. Position the Cart in front of the CP Bourg BSFEx Air Table.
2. Lower the Cart by pressing the lower part of the elevation button (approximate height 210 mm (8.25 in.).
3. Move the Cart forward until the front of the horizontal post mates with the red docking station at the base of the Air Table.
4. Lock the casters.
5. Gently lift up on the paper stack clamp near the clamp post, rotate it to one side, and rest it in the locator on the clamp post.
6. Turn the stock transport handle approximately 15 turns clockwise to transfer the paper stack to the Air Table.
- Offloading the Stack to a Work Table
1. Press the upper part of the elevation button to raise the media table height until it exceeds the height of the work table enough for the bottom of the paper stack to clear it.
2. Press down on the lock tab on the rear casters to stabilize the Cart.
3. Gently lift up on the paper stack clamp near the clamp post, rotate it to one side, and rest it in the locator on the clamp post.
4. Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the work table.
- Note
- Offloading the Stack to a Pallet
1. Press the elevation button to set the media table height until it exceeds the height of the pallet enough for the bottom of the paper stack to clear it.
2. Lock the casters.
3. Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the pallet
- Operating the Xerox Production Media Cart (iGen)
  - Customer Caveat (Paper Stacking)
  - Docking the Xerox Production Media Cart with the Xerox iGen Stacker Pallet with Power Eject Kit
    - Warning
1. Open the front door of the stacker module.
2. Set the Media Cart to the appropriate height.
3. Roll the cart into position. Insert tang on right front leg of the media cart into the Y shaped groove of the docking bracket. Ensure that the end of the cart butts against the left side docking bracket.
4. Powered eject is triggered to eject 2 seconds after the cart is pushed into the docked location. Cart with pallet out is shown.
5. A red colored emergency Stop button is mounted on the machine frame for customer controlled emergency stop. Press button to stop. Press button 2nd time to continue. The power eject system will reset itself after an emergency stop.
- Note The emergency Stop button is located on the front of the iGen stacker module
6. Press down on the lock tab on the rear casters to stabilize the Cart.
- Lifting the Stack from the iGen Stacker
1. Press the upper part of the elevation button to raise the height of the Cart until the bottom of the cart clears the iGen Stacker.
2. Gently lift up on the paper stack clamp near the clamp post to free it for rotation. Lift it high enough so that it will clear the top of the paper stack.
3. Rotate the clamp and position it over the paper stack.
4. Gently press the clamp at the clamp post to secure it.
5. Press the tab on the upper part of the caster lock on the rear casters to release them.
6. Guide the Cart out until it clears the stacker.
7. Pallet returns to machine. Close front door to continue stacker operation.
- Transferring the Stack to the CP Bourg BSFEx Air Table
1. Position the Cart in front of the CP Bourg BSFEx Air Table.
2. Lower the Cart by pressing the lower part of the elevation button (approximate height 210 mm (8.25 in.).
3. Move the Cart forward until the front of the horizontal post mates with the red docking station at the base of the Air Table.
4. Lock the casters.
5. Gently lift up on the paper stack clamp near the clamp post, rotate it to one side, and rest it in the locator on the clamp post.
6. Turn the stock transport handle approximately 15 turns clockwise to transfer the paper stack to the Air Table.
- Offloading the Stack to a Work Table
1. Press the upper part of the elevation button to raise the media table height until it exceeds the height of the work table enough for the bottom of the paper stack to clear it.
2. Press down on the lock tab on the rear casters to stabilize the Cart.
3. Gently lift up on the paper stack clamp near the clamp post, rotate it to one side, and rest it in the locator on the clamp post.
4. Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the work table.
- Note
- Offloading the Stack to a Pallet
1. Press the elevation button to set the media table height until it exceeds the height of the pallet enough for the bottom of the paper stack to clear it.
2. Lock the casters.
3. Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the pallet.

Xerox iGen 150 Media Cart User Guide

Pages 36

Year 2012

Language(s)

of 36

Xerox iGen 150 Press Specification

The Xerox iGen 150 Press is a high-performance digital printing solution designed to meet the demanding needs of commercial print service providers. This advanced printing press operates at a speed of 150 pages per minute, delivering exceptional productivity for high-volume printing tasks. It supports a wide range of media types, including coated and uncoated stocks, with weights ranging from 16 lb bond to 18 point/350 gsm, allowing for versatile print applications.

The iGen 150 features a robust imaging system with a resolution of 2400 x 2400 dpi, ensuring crisp, vibrant images and text quality. Its Automated Colour Maintenance technology facilitates consistent color accuracy and reduces manual intervention, enhancing efficiency. The press is equipped with an advanced inline spectrophotometer that automates color calibration and profiling, maintaining color fidelity across long runs.

A key highlight of the iGen 150 is its flexibility, supporting sheet sizes up to 14.33 x 26 inches, which is ideal for producing large-format prints. The press boasts a duty cycle of up to 3.75 million pages per month, underscoring its capacity for high-volume production environments. Integrated workflow solutions, such as the Xerox FreeFlow Print Server, provide seamless connectivity and job management, optimizing throughput and minimizing downtime.

The iGen 150 also emphasizes sustainability, utilizing EA Low-Gloss Dry Ink technology that requires less energy during fusing and is environmentally friendly. With its combination of speed, quality, and media versatility, the Xerox iGen 150 Press is a comprehensive solution for businesses seeking to enhance their print capabilities while maintaining exceptional output standards.

Xerox iGen 150 Press F.A.Q.

How do I calibrate the Xerox iGen 150 Press for optimal color accuracy?

To calibrate the Xerox iGen 150 Press, access the Color Maintenance Tool from the press interface. Follow the on-screen instructions to perform a calibration using a spectrophotometer. Regular calibration ensures consistent color output.

What steps should I follow to clear a paper jam in the Xerox iGen 150 Press?

First, identify the jam location using the press interface. Open the relevant module and gently remove any jammed paper. Ensure all paper paths are clear before closing the module and resuming printing.

How can I improve the print quality if the output appears blurry or smudged?

Check the paper type settings to ensure they match the paper being used. Clean the imaging units and inspect the fuser for debris. If issues persist, perform a print quality adjustment from the press diagnostics.

What maintenance tasks should be performed regularly on the Xerox iGen 150 Press?

Regular maintenance includes cleaning the print heads, calibrating the color settings, replacing worn parts, and checking the consumables like toner and developer levels. Refer to the user manual for specific schedules.

How do I replace the toner cartridges in the Xerox iGen 150 Press?

Open the toner access door and carefully remove the empty toner cartridge. Insert a new cartridge into the slot, ensuring it is securely seated, then close the door. The press will automatically recognize the new cartridge.

What should I do if the Xerox iGen 150 Press is not starting up correctly?

Ensure the power cable is securely connected and check the circuit breaker. Restart the press. If the issue continues, consult the service manual or contact Xerox support for assistance.

How can I set up automated workflows on the Xerox iGen 150 Press?

Use the FreeFlow Digital Workflow Collection to set up automated workflows. Configure job queues and processing rules through the user interface to streamline production tasks.

What is the procedure to update the firmware on the Xerox iGen 150 Press?

Download the latest firmware from the Xerox website. Transfer it to the press using a USB drive or network connection. Follow the on-screen instructions to complete the update process.

How do I troubleshoot print quality issues related to color streaks?

Check the condition of the imaging drum and clean it if necessary. Inspect the developer unit and replace it if worn. Run a color adjustment procedure to recalibrate the press.

What are the recommended environmental conditions for operating the Xerox iGen 150 Press?

The press should be operated in a controlled environment with a temperature range of 68-78°F (20-25°C) and relative humidity between 40-60%. Ensure proper ventilation and avoid exposure to direct sunlight.