Contents

Front cover
Introduction
Precautions for safety
Treatment of waste
Disposal
Trademarks
WARRANTY
Contents
Outline for MDS-D/DH Series Instruction Manual (IB-1500025-H)
1 Introduction
- 1-1 Servo/spindle drive system configuration
  - 1-1-1 System configuration
- 1-2 Explanation of type
  - 1-2-1 Servo motor type
  - 1-2-2 Servo drive unit type
  - 1-2-3 Spindle motor type
  - 1-2-4 Tool spindle motor type
  - 1-2-5 Spindle drive unit type
  - 1-2-6 Power supply unit type
  - 1-2-7 AC reactor type
2 Specifications
- 2-1 Servo motor
  - 2-1-1 Specifications list
  - 2-1-2 Torque characteristics
- 2-2 Spindle motor
  - 2-2-1 Specifications
  - 2-2-2 Output characteristics
- 2-3 Tool spindle motor
  - 2-3-1 Specifications
  - 2-3-2 Output characteristics
- 2-4 Drive unit
  - 2-4-1 Installation environment conditions
  - 2-4-2 Servo drive unit
  - 2-4-3 Spindle drive unit
  - 2-4-4 Power supply unit
  - 2-4-5 Unit outline dimension drawing
  - 2-4-6 AC reactor
  - 2-4-7 Explanation of each part
3 Function Specifications
- Function specifications list
- 3-1 Base control functions
  - 3-1-1 Full closed loop control
  - 3-1-2 Position command synchronous control
  - 3-1-3 Speed command synchronous control
  - 3-1-4 Distance-coded reference position control
  - 3-1-5 Spindle's continuous position loop control
  - 3-1-6 Coil changeover control
  - 3-1-7 Gear changeover control
  - 3-1-8 Orientation control
  - 3-1-9 Indexing control
  - 3-1-10 Synchronous tapping control
  - 3-1-11 Spindle synchronous control
  - 3-1-12 Spindle/C axis control
  - 3-1-13 Proximity switch orientation control
  - 3-1-14 Power regeneration control
  - 3-1-15 Resistor regeneration control
- 3-2 Servo/Spindle control functions
  - 3-2-1 Torque limit function
  - 3-2-2 Variable speed loop gain control
  - 3-2-3 Gain changeover for synchronous tapping control
  - 3-2-4 Speed loop PID changeover control
  - 3-2-5 Disturbance torque observer
  - 3-2-6 Smooth High Gain control (SHG control)
  - 3-2-7 High-speed synchronous tapping control (OMR-DD control)
  - 3-2-8 Dual feedback control
  - 3-2-9 HAS control
  - 3-2-10 Control loop gain changeover
  - 3-2-11 Spindle output stabilizing control
  - 3-2-12 High-response spindle acceleration/deceleration function
- 3-3 Compensation control function
  - 3-3-1 Jitter compensation
  - 3-3-2 Notch filter
  - 3-3-3 Adaptive tracking-type notch filter
  - 3-3-4 Overshooting compensation
  - 3-3-5 Machine end compensation control
  - 3-3-6 Lost motion compensation type 2
  - 3-3-7 Lost motion compensation type 3
  - 3-3-8 Lost motion compensation type 4
  - 3-3-9 Spindle motor temperature compensation function
- 3-4 Protection function
  - 3-4-1 Deceleration control at emergency stop
  - 3-4-2 Vertical axis drop prevention/pull-up control
  - 3-4-3 Earth fault detection
  - 3-4-4 Collision detection function
  - 3-4-5 Safety observation function
  - 3-4-6 Fan stop detection
  - 3-4-7 Open-phase detection
  - 3-4-8 Contactor weld detection
- 3-5 Sequence functions
  - 3-5-1 Contactor control function
  - 3-5-2 Motor brake control function
  - 3-5-3 External emergency stop function
  - 3-5-4 Specified speed output
  - 3-5-5 Quick READY ON sequence
- 3-6 Diagnosis function
  - 3-6-1 Monitor output function
  - 3-6-2 Machine resonance frequency display function
  - 3-6-3 Machine inertia display function
  - 3-6-4 Motor temperature display function
  - 3-6-5 Load monitor output function
  - 3-6-6 Open loop control function
  - 3-6-7 Power supply voltage display function
4 Characteristics
- 4-1 Servo motor
  - 4-1-1 Environmental conditions
  - 4-1-2 Quakeproof level
  - 4-1-3 Shaft characteristics
  - 4-1-4 Machine accuracy
  - 4-1-5 Oil / water standards
  - 4-1-6 Installation of servo motor
  - 4-1-7 Overload protection characteristics
  - 4-1-8 Magnetic brake
  - 4-1-9 Dynamic brake characteristics
- 4-2 Spindle motor
  - 4-2-1 Environmental conditions
  - 4-2-2 Shaft characteristics
  - 4-2-3 Machine accuracy
  - 4-2-4 Installation of spindle motor
- 4-3 Tool spindle motor
  - 4-3-1 Environmental conditions
  - 4-3-2 Shaft characteristics
  - 4-3-3 Tool spindle temperature characteristics
- 4-4 Drive unit
  - 4-4-1 Environmental conditions
  - 4-4-2 Heating value
  - 4-4-3 Drive unit arrangement
5 Dedicated Options
- 5-1 Servo options
  - 5-1-1 Dynamic brake unit (MDS-D-DBU)
  - 5-1-2 Battery option (ER6V-C119B, A6BAT, MDS-A-BT, MDS-BTBOX-36)
  - 5-1-3 Ball screw side encoder (OSA105ET2A, OSA166ET2NA)
  - 5-1-4 Machine side encoder
- 5-2 Spindle options
  - 5-2-1 Spindle side ABZ pulse output encoder (OSE-1024 Series)
  - 5-2-2 Spindle side PLG serial output encoder (TS5690, MU1606 Series)
  - 5-2-3 Spindle side accuracy serial output encoder (ERM280, MPCI Series)
  - 5-2-4 Machine side encoder
- 5-3 Encoder interface unit
  - 5-3-1 Serial output interface unit for ABZ analog encoder MDS-B-HR
  - 5-3-2 Serial signal division unit MDS-B-SD
  - 5-3-3 Pulse output interface unit for ABZ analog encoder IBV Series (Other manufacturer's product)
  - 5-3-4 Serial output interface unit for ABZ analog encoder EIB192M (Other manufacturer's product)
  - 5-3-5 Serial output interface unit for ABZ analog encoder EIB392M (Other manufacturer's product)
  - 5-3-6 Serial output interface unit for ABZ analog encoder ADB-20J Series (Other manufacturer's product)
- 5-4 Drive unit option
  - 5-4-1 Optical communication repeater unit (FCU7-EX022)
  - 5-4-2 DC connection bar
  - 5-4-3 Side protection cover
- 5-5 Cables and connectors
  - 5-5-1 Cable connection diagram
  - 5-5-2 List of cables and connectors
  - 5-5-3 Optical communication cable specifications
6 Specifications of Peripheral Devices
- 6-1 Selection of wire
  - 6-1-1 Example of wires by unit
- 6-2 Selection of circuit protector and contactor
  - 6-2-1 Selection of circuit protector
  - 6-2-2 Selection of contactor
- 6-3 Selection of earth leakage breaker
- 6-4 Branch-circuit protection (for control power supply)
  - 6-4-1 Circuit protector
  - 6-4-2 Fuse protection
- 6-5 Noise filter
- 6-6 Surge absorber
- 6-7 Relay
7 Selection
- 7-1 Selection of the servo motor
  - 7-1-1 Outline
  - 7-1-2 Selection of servo motor capacity
  - 7-1-3 Motor shaft conversion load torque
  - 7-1-4 Expressions for load inertia calculation
- 7-2 Selection of the spindle motor
- 7-3 Selection of the power supply unit
  - 7-3-1 Calculation of spindle output
  - 7-3-2 Calculation of servo motor output
  - 7-3-3 Selection of the power supply unit
  - 7-3-4 Required capacity of power supply
  - 7-3-5 Example for power supply unit and power supply facility capacity
Appendix 1 Cable and Connector Specifications
- Appendix 1-1 Selection of cable
  - Appendix 1-1-1 Cable wire and assembly
- Appendix 1-2 Cable connection diagram
  - Appendix 1-2-1 Battery cable
  - Appendix 1-2-2 Power supply communication cable and connector
  - Appendix 1-2-3 Optical communication repeater unit cable
  - Appendix 1-2-4 Servo / tool spindle encoder cable
  - Appendix 1-2-5 Brake connector (Brake connector for motor brake control output)
  - Appendix 1-2-6 Spindle encoder cable
- Appendix 1-3 Main circuit cable connection diagram
- Appendix 1-4 Connector outline dimension drawings
  - Appendix 1-4-1 Connector for drive unit
  - Appendix 1-4-2 Connector for servo and tool spindle
  - Appendix 1-4-3 Connector for spindle
Appendix 2 Restrictions for Lithium Batteries
- Appendix 2-1 Restriction for Packing
  - Appendix 2-1-1 Target Products
  - Appendix 2-1-2 Handling by User
  - Appendix 2-1-3 Reference
- Appendix 2-2 Products Information Data Sheet (ER Battery)
- Appendix 2-3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
- Appendix 2-4 California Code of Regulation "Best Management Practices for Perchlorate Materials"
- Appendix 2-5 Restriction Related to EU Battery Directive
  - Appendix 2-5-1 Important Notes
  - Appendix 2-5-2 Information for End-user
Appendix 3 EC Declaration of Conformity
- Appendix 3-1 Compliance to EC Directives
Appendix 4 Instruction Manual for Compliance with UL/c-UL Standard
- Appendix 4-1 Operation Surrounding Air Ambient Temperature
- Appendix 4-2 Notes for AC Servo/Spindle System
  - Appendix 4-2-1 Warning
  - Appendix 4-2-2 Installation
  - Appendix 4-2-3 Short-circuit Ratings (SCCR)
  - Appendix 4-2-4 Over-temperature Protection for Motor
  - Appendix 4-2-5 Peripheral Devices
  - Appendix 4-2-6 Field Wiring Reference Table for Input and Output (Power Wiring)
  - Appendix 4-2-7 Motor Over Load Protection
  - Appendix 4-2-8 Flange of Servo Motor
  - Appendix 4-2-9 Spindle Drive/Motor Combinations
  - Appendix 4-2-10 Servo Drive/Motor Combinations
- Appendix 4-3 AC Servo/Spindle System Connection
  - Appendix 4-3-1 MDS-D, D2/DH, DH2/DM, DM2-Vx/SP Series
  - Appendix 4-3-2 MDS-D/DH-CV, D/D2-Vx/SPx, DH/DH2-Vx/SPx, DM/DM2-V3 Series with MDS-D/DH-PFU
  - Appendix 4-3-3 MDS-D2/DH2-CV, D/D2-Vx/SPx, DH/DH2-Vx/SPx, DM/DM2-V3 Series with MDS-D/DH-PFU
  - Appendix 4-3-4 MDS-D-SVJ3/SPJ3/MDS-DJ Series
  - Appendix 4-3-5 MDS-DM, DM2-SPV Series
Revision History
Global Service Network
Back cover

Mitsubishi MDS-D Specification Manual

Mitsubishi MDS-D Numerical Control manual cover

Pages 330

Year 2017

Language(s)

of 330

Specification Manual

330 pages

Instruction Manual

566 pages

Mitsubishi MDS-D Numerical Control Specification

The Mitsubishi MDS-D Numerical Control system is a sophisticated and highly efficient solution designed for precision machining applications. This control system integrates seamlessly with advanced CNC machinery, providing unparalleled accuracy and reliability. It boasts a high-speed processor that enhances the computational capabilities, ensuring swift data processing and execution of complex machining tasks. The MDS-D features an intuitive user interface that facilitates easy programming and operation, reducing the learning curve for operators. It supports multi-axis control, enabling intricate and precise movements required for complex machining operations. The system is equipped with advanced diagnostics and monitoring tools, allowing for real-time analysis and maintenance, thereby minimizing downtime and enhancing productivity. With a robust design, it ensures durability and consistent performance even in demanding industrial environments. Additionally, the Mitsubishi MDS-D supports various communication protocols, ensuring compatibility with a wide range of industrial equipment. It is engineered to optimize energy consumption, contributing to sustainable manufacturing processes by reducing operational costs and environmental impact. Overall, the Mitsubishi MDS-D Numerical Control system embodies the perfect blend of innovation, efficiency, and reliability, making it a preferred choice for modern manufacturing facilities seeking to enhance their machining capabilities.

Mitsubishi MDS-D Numerical Control F.A.Q.

How can I reset the Mitsubishi MDS-D Numerical Control system to its factory settings?

To reset the Mitsubishi MDS-D system to its factory settings, first ensure that the system is powered off. Then, access the system's control panel and navigate to the settings menu. Select the 'Factory Reset' option and follow the on-screen instructions to complete the process.

What are the common error codes on the Mitsubishi MDS-D and how do I troubleshoot them?

Common error codes on the MDS-D include AL.01 (Overcurrent) and AL.02 (Overvoltage). Troubleshoot by checking the connections and ensuring that the power supply is stable. Refer to the official Mitsubishi troubleshooting guide for detailed steps.

How do I perform regular maintenance on the Mitsubishi MDS-D system?

Regular maintenance includes checking and cleaning the cooling fans, inspecting cable connections, and ensuring that the system firmware is up to date. It's recommended to perform these tasks monthly to ensure optimal performance.

How can I update the firmware on the Mitsubishi MDS-D Numerical Control?

To update the firmware, download the latest firmware version from the Mitsubishi website. Connect to the MDS-D via a USB cable or network connection, and use the control panel to navigate to the firmware update section. Follow the on-screen instructions to complete the update.

What safety precautions should I take when operating the Mitsubishi MDS-D?

Always wear appropriate personal protective equipment (PPE), ensure the emergency stop button is easily accessible, and regularly inspect the system for any signs of wear or damage. Additionally, only trained personnel should operate the equipment.

How do I calibrate the Mitsubishi MDS-D system for precise machining?

Calibration involves adjusting the system parameters using the control software. Access the calibration settings through the main menu and use a calibrated tool or gauge to ensure accuracy. Follow the detailed instructions in the user manual for precise calibration steps.

Can the Mitsubishi MDS-D be integrated with third-party software?

Yes, the MDS-D can be integrated with third-party software through its open architecture. Ensure compatibility by checking the software requirements and follow the integration guidelines provided by Mitsubishi.

What steps should I take if the Mitsubishi MDS-D system does not power on?

First, check the power supply and ensure all cables are securely connected. Inspect the main fuse for any signs of damage or failure. If the issue persists, consult the troubleshooting section of the user manual or contact Mitsubishi support.

How do I back up the settings and programs on the Mitsubishi MDS-D?

Use the control panel to access the backup menu. Select the 'Backup Settings' option and choose a storage medium, such as a USB drive, to save the backup. Regular backups are recommended to prevent data loss.

What are the recommended environmental conditions for operating the Mitsubishi MDS-D?

The recommended environmental conditions include a temperature range of 10°C to 40°C and a humidity level below 75%. Ensure the system is in a well-ventilated area to prevent overheating.