Contents

SAFETY INSTRUCTIONS
REVISIONS
Recommendation of Software Registration
INTRODUCTION
CONTENTS
About Manuals
How to Use This Manual
About the Generic Terms and Abbreviations
Packing List
1. OVERVIEW
- 1.1 Features
- 1.2 Manual Makeup
- 1.3 Additions/Modifications Function according to SW0D5C-QD75P-E Versions
2. SYSTEM CONFIGURATION
- 2.1 System Configuration
- 2.2 Operating Environment
3. FUNCTION LIST
- 3.1 Function List
- 3.2 Menu list
4. INSTALLATION AND UNINSTALLATION
- 4.1 Installation
- 4.2 Uninstallation
- 4.3 Starting SW[]D5C-QD75P-E
- 4.4 Exiting SW[]D5C-QD75P-E
5. SCREEN MAKEUP AND BASIC OPERATIONS
- 5.1 Screen Makeup and Display Selection
- 5.2 Basic Operations
6. PROJECT CREATION
- 6.1 Creating a New Project
- 6.2 Opening the Existing Project
- 6.3 Saving the Project
- 6.4 Closing the Project
- 6.5 Deleting the Project
- 6.6 Reading Other Format Files
  - 6.6.1 Reading SW1IVD-AD75P-E format file
  - 6.6.2 Reading the CSV format file
- 6.7 Write to CSV Format File
7. SYSTEM CHECKING FROM PERIPHERAL DEVICE
- 7.1 Connection Setup
- 7.2 System Monitor
- 7.3 Checking the QD75 Function Version (OS Information)
- 7.4 Checking Connect
8. DATA SETTING
- 8.1 Parameter Setting
- 8.2 Positioning Data Setting
  - 8.2.1 Positioning data
  - 8.2.2 M code comment
- 8.3 Simulation
- 8.4 Block Start Data Setting
  - 8.4.1 Block start data
  - 8.4.2 Condition data
- 8.5 Error Check
9. QD75 DATA WRITE/READ/VERIFY
- 9.1 Write to QD75/Read from QD75/Verify QD75 Data
- 9.2 Flash ROM write request
- 9.3 QD75 Initialization
10. POSITIONING DEBUGGING
- 10.1 QD75 Error Check
- 10.2 Monitor
  - 10.2.1 Monitoring the positioning data/block start data
  - 10.2.2 Operation monitor
  - 10.2.3 History monitor
  - 10.2.4 Signal monitor
  - 10.2.5 Axis operation monitor
- 10.3 Sampling Monitor
  - 10.3.1 Sampling signal monitor
  - 10.3.2 Sampling buffer monitor
- 10.4 Test
  - 10.4.1 Positioning start test
  - 10.4.2 Present value change test
  - 10.4.3 Speed change test
  - 10.4.4 OPR test
  - 10.4.5 JOG/MPG operation test
11. USEFUL FUNCTIONS
- 11.1 Useful Functions for Projects
  - 11.1.1 Verifying the project data
  - 11.1.2 Changing the QD75 model after data setting
  - 11.1.3 Intelligent function utility
  - 11.1.4 Multi-module batch write
- 11.2 Edit Functions for Data Setting
  - 11.2.1 Cut/copy/paste
  - 11.2.2 Jump
  - 11.2.3 Clearing the rows/columns
  - 11.2.4 Initializing the data
- 11.3 Copying the Data
  - 11.3.1 Copying the data on an axis basis (Axis copy)
  - 11.3.2 Block start copy
- 11.4 Navigation Function
- 11.5 Option Setting
- 11.6 Printing the Project Data
  - 11.6.1 Printer setting
  - 11.6.2 Printing
- 11.7 Positioning Data Setting in Test Mode
  - 11.7.1 Teaching
  - 11.7.2 Positioning data test edit
- 11.8 Wave Trace
  - 11.8.1 Wave trace condition setting
  - 11.8.2 Wave trace execution
- 11.9 Locus Trace
  - 11.9.1 Locus trace condition setting
  - 11.9.2 Locus trace execution
- 11.10 Help
APPENDIX
- APPENDIX 1 QD75 READ/WRITE REFERENCE PROCESSING TIMES
INDEX

Mitsubishi Electric Positioning Package Operating Manual

Mitsubishi Electric Positioning Package manual cover

Pages 166

Year 2000

Language(s)

of 166

Mitsubishi Electric Positioning Package Specification

The Mitsubishi Electric Positioning Package is a comprehensive solution designed to enhance precise motion control in industrial automation applications. This package integrates state-of-the-art servo systems and controllers to provide exceptional accuracy, speed, and reliability for various positioning tasks. At its core, the system features advanced servo amplifiers that support high-speed, high-precision operations, making it ideal for use in robotics, conveyor systems, and CNC machinery.

The positioning package incorporates Mitsubishi's renowned MR-J4 series servo amplifiers, which offer seamless integration with a wide range of AC servo motors. These motors are designed for optimal performance, featuring a compact design and high torque density to meet demanding application requirements while maintaining energy efficiency. The system is equipped with real-time auto-tuning capabilities that simplify setup and ensure optimal performance in varying conditions.

For enhanced control, the package includes the Mitsubishi Electric MELSEC iQ-R or iQ-F series programmable logic controllers (PLCs), which provide robust processing power and connectivity options. These PLCs facilitate seamless communication with other automation components, allowing for sophisticated motion control and data analysis. The inclusion of the SSCNET III/H high-speed optical communication network ensures fast and reliable data transfer between the servo system components.

The Mitsubishi Electric Positioning Package also offers user-friendly software tools, such as the MR Configurator2 and GX Works3, which enable intuitive system configuration, monitoring, and troubleshooting. These tools support maintenance and diagnostic functions, helping to minimize downtime and optimize system performance. Overall, the Mitsubishi Electric Positioning Package stands out as a versatile and efficient solution for achieving precision motion control in a wide array of industrial settings.

Mitsubishi Electric Positioning Package F.A.Q.

How do I initialize the Mitsubishi Electric Positioning Package?

To initialize the Mitsubishi Electric Positioning Package, ensure the power is off before connecting all necessary cables to the controller. Power on the system and use the provided software to set initial parameters such as axis configuration and motion settings.

What should I do if the positioning accuracy is not satisfactory?

First, check the mechanical setup for any loose connections or misalignments. Verify the calibration settings in the software and ensure that all parameter values are correct. You may also need to perform a recalibration or update the firmware.

How can I troubleshoot connectivity issues between the controller and the motor?

Check all cable connections for any damage or loose connections. Verify that the correct communication protocol is selected in the software settings. If the issue persists, try using a different cable or port to isolate the problem.

What maintenance is required for the Mitsubishi Electric Positioning Package?

Regularly inspect and clean components to prevent dust accumulation. Check connections and mechanical parts for wear and tear or damage. Update software and firmware as recommended by Mitsubishi Electric to ensure optimal performance.

How do I perform a firmware update on the Mitsubishi Electric Positioning Package?

Download the latest firmware version from the official Mitsubishi Electric website. Connect your device to a computer using the recommended interface and use the provided update utility to upload the firmware to the device. Follow on-screen instructions carefully during the update process.

What are the common error codes and how do I resolve them?

Refer to the user manual for a list of error codes and their meanings. Common errors include communication errors, encoder faults, and motor overloads. Resolution typically involves checking connections, resetting the system, or adjusting load settings.

How can I optimize the performance of the positioning package?

Ensure that your system is calibrated for the specific application. Adjust parameters such as speed, acceleration, and deceleration to match operational requirements. Use Mitsubishi Electric's diagnostic tools to monitor and fine-tune performance.

What safety precautions should I take when operating the positioning package?

Always adhere to the safety guidelines provided in the user manual. Ensure that the system is properly grounded and that emergency stop mechanisms are functional. Wear appropriate personal protective equipment and keep the work area clear of obstructions.

How do I reset the system to factory settings?

Access the system settings through the software interface. Navigate to the reset option and select 'Factory Reset.' Confirm the action and wait for the system to reboot with default settings. Ensure you back up any important data before performing a reset.

What should I do if the system fails to start after installation?

Verify all electrical connections and ensure that the power supply is stable. Check for any error messages on the display or software interface. Review installation steps to ensure all procedures were followed correctly. If issues persist, contact Mitsubishi Electric support for assistance.