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Front cover
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Introduction
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Manual List
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Precautions for Safety
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Treatment of waste
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Disposal
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Trademarks
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Contents
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1 System Basic Configuration
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2 General Connection Diagram
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2.1 M800VW Series, Windows-based Display Unit
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2.2 M80VW Series, Windows-based Display Unit
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2.3 19-type Display Unit
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2.4 Connecting a Laser I/F Unit
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3 List of Configuration
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3.1 Control Unit [M800VW]
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3.2 Control Unit [M80VW]
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3.3 Display Unit [M800VW]
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3.4 Display Unit [M80VW]
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3.5 Personal Computer Unit
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3.6 Keyboard Unit
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3.7 Operation Panel I/O Unit
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3.8 Remote I/O Unit
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3.9 Laser I/F Unit
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3.10 Function Expansion Unit
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3.11 Side Memory I/F Unit
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3.12 Manual Pulse Generator
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3.13 Synchronous Feed Encoder
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3.14 Machine Operation Panel
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3.15 Handy Terminal
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3.16 Cable Connector Sets
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3.17 Thermistor Set
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3.18 Genuine Memory Card
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3.19 Durable Parts
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3.20 Replacements
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3.21 List of Cables
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3.22 System Type
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4 General Specifications
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4.1 Environment Conditions [M800VW]
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4.1.1 Environment Conditions Inside the Operation Panel
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4.1.2 Environment Conditions Inside the Control Panel
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4.1.3 24 VDC Stabilized Power Supply Selecting Conditions
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4.2 Environment Conditions [M80VW]
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4.2.1 Environment Conditions Inside the Operation Panel
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4.2.2 Environment Conditions Inside the Control Panel
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4.2.3 24 VDC Stabilized Power Supply Selecting Conditions
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4.3 Control Unit [M800VW]
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4.4 Control Unit [M80VW]
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4.5 Display Unit [M800VW]
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4.5.1 15-type (FCU8-DU182-34)
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4.5.2 19-type (FCU8-DU193-75)
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4.5.3 19-type (FCU8-DU194-75)
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4.5.4 Precautions
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4.6 Display Unit [M80VW]
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4.6.1 15-type (FCU8-DU182-36)
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4.6.2 19-type (FCU8-DU193-77)
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4.6.3 19-type (FCU8-DU194-77)
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4.6.4 Precautions
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4.7 Personal Computer Unit
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4.8 Keyboard Unit
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4.9 Operation Panel I/O Unit
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4.10 Remote I/O Unit
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4.11 Laser I/F Unit
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4.12 Function Expansion Unit
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4.12.1 Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544)
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4.12.2 CC-Link (FCU8-EX561)
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4.12.3 PROFIBUS-DP (FCU8-EX563)
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4.12.4 CC-Link IE Field (FCU8-EX564)
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4.12.5 EtherNet/IP (FCU8-EX565)
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4.12.6 FL-net (FCU8-EX568)
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4.12.7 Vibration Cutting Expansion Unit (FCU8-EX744)
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4.13 Side Memory I/F Unit
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4.14 Manual Pulse Generator
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4.15 Synchronous Feed Encoder
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4.16 Machine Operation Panel
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4.16.1 Main Panels A/B (FCU8-KB921/FCU8-KB922/FCU8-KB925, FCU8-KB923/FCU8-KB924/FCU8-KB926)
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4.16.2 Sub Panel A (FCU8-KB931/FCU8-KB941)
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4.17 Handy Terminal
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4.18 Thermistor
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4.19 Exclusive SD Cards
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4.20 Specifications and Precautions of USB/SD/LAN Interface
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4.20.1 USB Interface (Personal Computer Unit, Side Memory I/F Unit)
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4.20.2 SD Interface (Control Unit, Side Memory I/F Unit)
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4.20.3 LAN Interface (Control Unit, Personal Computer Unit)
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5 Installation
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6 Precautions for Connecting
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7 Connection of Control Unit
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7.1 Control Unit Connection System Drawing
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7.2 Connecting with Power Supply
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7.3 Connecting with Emergency Stop Signal
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7.4 Connecting with Personal Computer Unit
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7.5 Connecting with Operation Panel I/O Unit
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7.6 Connecting with Remote I/O Unit
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7.7 Connecting with Drive Unit
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7.7.1 Connecting with Drive Unit MDS-E/EH Series
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7.7.2 Connecting with Drive Unit MDS-EM/EMH Series
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7.7.3 Connecting with Drive Unit MDS-EJ/EJH Series
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7.8 Connecting with RS-232C Device
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7.9 Connecting with Skip Signal (Sensor)
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7.10 Connecting with Manual Pulse Generator
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7.11 Connecting Device via Function Expansion Unit
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8 Connection of Personal Computer Unit
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8.1 Personal Computer Unit Connection System Drawing
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8.2 Connecting with Power Supply
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8.3 Connecting with Control Unit
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8.4 Connecting with Operation Panel I/O Unit
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8.5 Connecting with Side Memory I/F Unit
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9 Connection of Keyboard Unit
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10 Connection of Operation Panel I/O Unit
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10.1 Operation Panel I/O Unit Connection System Drawing
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10.2 Connecting with Power Supply
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10.3 Connecting with Emergency Stop Signal
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10.4 Connecting with Frame Ground
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10.5 Connecting with Control Unit
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10.6 Connecting with Personal Computer Unit
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10.7 Connecting with Keyboard Unit
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10.8 Connecting with Remote I/O Unit
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10.9 Connecting with Manual Pulse Generator (MPG)
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10.10 Connecting with Machine Operation Panel
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10.10.1 Wiring for 24 V Common Input
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10.10.2 Wiring for 0V Common Input
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10.10.3 Wiring for Source Type Output
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10.10.4 Connecting with Safety Machine Control Signal (FCU8-DX837)
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10.10.5 Connection with the Scan Input Signal (FCU8-DX834)
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10.10.6 Connection with the Scan Output Signal (FCU8-DX834)
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11 Connection of Remote I/O Unit
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11.1 Remote I/O Unit Connection System Drawing
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11.2 Connecting with Power Supply
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11.3 Connecting with Frame Ground
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11.4 Connecting with Control Unit
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11.5 Connecting with Operation Panel I/O Unit
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11.6 Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651)
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11.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1)
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11.8 Connecting with Safety Machine Control Signal (FCU8-DX651)
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11.9 Connecting with Analog I/O Signal (FCU8-DX202)
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11.10 Connecting with Thermistor (FCU8-DX408)
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11.11 Connecting with Multi-analog Input Signal (FCU8-DX409)
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12 Connection of Laser I/F Unit
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12.1 Laser I/F Unit Connection System Drawing
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12.2 Connecting with Power Supply
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12.3 Connecting with Frame Ground
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12.4 Connecting with Control Unit
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12.5 Connecting with Laser Oscillator
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13 Connection of Side Memory I/F Unit
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14 Connection of Manual Pulse Generator
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14.1 Manual Pulse Generator Connection System Drawing
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14.2 Connecting with Control Unit
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14.3 Connecting with Operation Panel I/O Unit
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14.4 Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit
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15 Connection of Synchronous Feed Encoder
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16 Connection of Machine Operation Panel
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16.1 Machine Operation Panel Connection System Drawing
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16.2 Connecting with Power Supply
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16.3 Connecting with Frame Ground
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16.4 Connecting with Operation Panel I/O Unit
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16.5 Connecting Emergency Stop Switch
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16.6 Connecting with Sub Panel
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16.7 Software Interface
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17 Connection of Handy Terminal
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18 Cables
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18.1 Symbols for Writing Cable Drawings
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18.2 Cable Relating to NC
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18.2.1 FCUA-R050/R054 Cable
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18.2.2 G071 Cable
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18.2.3 G123 Cable
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18.2.4 G170 Cable
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18.2.5 G430 Cable
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18.2.6 G460 Cable
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18.2.7 J020/J021/J022 Cable
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18.2.8 J023/J024/J025 Cable
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18.2.9 J026/J027 Cable
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18.2.10 J030/J031 Cable
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18.2.11 J070/J071 Cable
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18.2.12 J100 Cable
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18.2.13 J120 Cable
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18.2.14 J121 Cable
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18.2.15 J210 Cable
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18.2.16 J220 Cable
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18.2.17 J221 Cable
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18.2.18 J291 Cable
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18.2.19 J303 Cable
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18.2.20 J350 Cable
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18.2.21 J351 Cable
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18.2.22 J460 Cable
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18.2.23 J461 Cable
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18.2.24 R2-TM Terminator Connector
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18.3 Cable Relating to Drive Unit
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18.3.1 Cable Wire and Assembly
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18.3.2 CNP2E-1 Cable
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18.3.3 CNP3EZ-2P/CNP3EZ-3P Cable
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18.3.4 CNV2E-8P/CNV2E-9P Cable
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18.3.5 CNV2E-D Cable
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18.3.6 CNV2E-HP Cable
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18.3.7 DG30 Cable
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18.3.8 G380 Cable
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18.3.9 J395 Cable
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18.3.10 J396 Cable
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18.3.11 MR-BKS1CBL-A1-H/MR-BKS1CBL-A2-H Cable
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18.3.12 MR-BT6V2CBL Cable
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18.3.13 MR-D05UDL3M-B Cable
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18.3.14 MR-PWS1CBL-A1-H/MR-PWS1CBL-A2-H Cable
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18.3.15 SH21 Cable
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18.4 List of Cable Connector Sets
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19 Setup Outline
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20 Setting the Hardware
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20.1 Setting Drive Unit MDS-E/EH Series
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20.2 Setting Drive Unit MDS-EM/EMH Series
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20.3 Setting Drive Unit MDS-EJ/EJH Series
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20.4 Setting Up without Connecting to the Motor/Drive Units at the Setup of Drive Unit
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20.5 Connecting the Batteries
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20.6 Connecting and Setting the Remote I/O Unit
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20.6.1 Outline of the Remote I/O Unit
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20.6.2 Connection and Station No. Setting on Remote I/O Unit
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20.6.3 Station No. Setting when Using Multiple Remote I/O Units
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20.6.4 PLC Device Assignment of Digital Signal (DI/DO)
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20.6.5 Analog Input/Output Interface
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20.6.6 Thermistor Input Interface
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20.7 Initializing the NC Internal Data (SRAM)
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21 Setting Up with HMI Integrated Installer
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22 Setting Up with M80/800S SETUP INSTALLER
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22.1 Activate M80/800S SETUP INSTALLER
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22.2 Install Custom Screen
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22.3 Install Start-up Screen
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22.4 Install User Cycle
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23 Setting the Parameters and Date/Time
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23.1 Selecting the NC System Type and Displayed Language
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23.2 Setting the Parameters for the System Specifications
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23.3 Setting the Parameters for the Machine Specifications
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23.4 Setting Date and Time
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24 Sequence Program Writing
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24.1 Writing Sequence Program using the SD Card
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24.2 Setting the Ethernet Communication
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24.3 Connecting the Control Unit and a Personal Computer
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24.4 Setting the Communication with GX Works2
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24.5 Setting the Parameters on GX Works2
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24.5.1 Parameter Setting Screen
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24.5.2 Setting Device Points
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24.5.3 Setting the Number of Common Pointer Points
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24.5.4 Setting the Program Execution Order
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24.6 Writing a Sequence Program with GX Works2
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24.7 Writing a Sequence Program to ROM with GX Works2
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24.8 Setting the PLC Parameters
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25 Confirming the Basic Operation
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25.1 Checking Inputs/Outputs and Alarms
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25.2 Confirming Manual Operation
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25.3 Servo Simplified Adjustment
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26 Setting the Position Detection System
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27 Setting the Tool Entry Prohibited Range
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27.1 Stroke End
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27.2 Stored Stroke Limit
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27.2.1 Outline
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27.2.2 Stored Stroke Limit I
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27.2.3 Stored Stroke Limit II
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27.2.4 Stored Stroke Limit IB
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27.2.5 Stored Stroke Limit IC
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27.2.6 Movable Range during Inclined Axis Control
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27.2.7 Stored Stroke Limit for Rotation Axis
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27.2.8 Changing the Area for the Stored Stroke Limit I
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27.2.9 Behavior in Prohibited Area
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27.2.9.1 Stored Stroke Limits I, IC, and II
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27.2.9.2 Stored Stroke Limits IB and IIB
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27.2.10 Precautions
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28 Setting the Machine Error Compensation
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28.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation
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28.2 Bidirectional Pitch Error Compensation
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28.2.1 Outline
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28.2.2 Setting Method
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28.3 Cyclic Error Compensation
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29 Setting the Position Switches
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30 Setting the Backlash Compensation
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31 Confirming the Spindle Operation
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32 Setting the Handy Terminal
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33 Deceleration Check
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33.1 Function
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33.2 Deceleration Check Method
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33.3 Deceleration Check for Opposite Direction Movement Reversal
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33.4 Parameters
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33.5 Relation with Other Functions
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33.6 Precautions
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34 Synchronous Control and Multiple-axis Synchronization Control
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35 OMR Control
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36 Variable Torsion Compensation
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37 Adjust S-analog Screen
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37.1 Adjustment Preparations
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37.2 Performing Automatic Adjustments
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37.3 Performing Manual Adjustments
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38 Device Open Parameter Screen
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39 SRAM Open Parameter Screen
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40 Data Backup and Restoration
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40.1 All Backup
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40.2 All Restoration
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41 Appendix 1: Setting the System Lock
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41.1 Setting the Encryption Key
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41.2 Setting of Expiration Date
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41.3 Display of Time Limit Warning and Alarm Notification
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41.4 Precautions
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42 Appendix 2: Protection Setting
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42.1 Protect Setting Screen
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42.2 Returning the Password to the Non-input State (Operation level 0 to 3)
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42.3 Changing the Operation Level to One of 4 to 6
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42.4 Changing the Password
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42.5 Clearing the Password
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42.6 Changing the Protection Level
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42.7 Saving the Protection Level Setting
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43 Appendix 3: Displaying Original Logo On Standard Screen
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44 Appendix 4: EMC Installation Guidelines
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45 Appendix 5: Restrictions for Lithium Batteries
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45.1 Restriction for Packing
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45.1.1 Target Products
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45.1.2 Handling by User
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45.1.3 Reference
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45.2 Products Information Data Sheet (ER Battery)
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45.3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
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45.4 California Code of Regulation "Best Management Practices for Perchlorate Materials"
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45.5 Restriction Related to EU Battery Directive
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46 Appendix 6: Precautions for Compliance to UL/c-UL Standards
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Revision History
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Global Service Network
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Back cover