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Front cover
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Introduction
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Manual List
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Precautions for Safety
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Treatment of waste
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Disposal
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Trademarks
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Contents
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1 System Basic Configuration
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2 General Connection Diagram
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2.1 M800VS Series
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2.2 M80V Series
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2.3 19-type Display Unit
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2.4 Connecting an Operation Panel I/O Unit (FCU8-DX834)
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2.5 Connecting a Pulse-controlled Inverter (M80V Series)
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2.6 Connecting a BiSS Encoder
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2.7 Connecting an Image Input Expansion Unit
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2.8 Connecting a Laser I/F Unit
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3 List of Configuration
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3.1 Control Unit [M800VS]
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3.2 Control Unit [M80V]
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3.3 Display Unit [M800VS]
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3.4 Display Unit [M80V]
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3.5 Keyboard Unit [M800VS]
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3.6 Keyboard Unit [M80V]
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3.7 Operation Panel I/O Unit
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3.8 Remote I/O Unit
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3.9 Laser I/F Unit
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3.10 Functional Safety Expansion Unit [M80V]
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3.11 Function Expansion Unit
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3.12 Manual Pulse Generator
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3.13 Synchronous feed encoder
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3.14 Machine Operation Panel
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3.15 Handy Terminal
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3.16 Cable Connector Sets
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3.17 Thermistor Set
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3.18 Genuine Memory Card
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3.19 Durable Parts
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3.20 Replacements
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3.21 List of Cables
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3.22 System Type
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4 General Specifications
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4.1 Environment Conditions [M800VS]
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4.2 Environment Conditions [M80V]
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4.3 Control Unit [M800VS]
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4.4 Control Unit [M80V]
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4.5 Display Unit [M800VS]
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4.5.1 10.4-type (FCU8-DU142-31)
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4.5.2 15-type (FCU8-DU182-31)
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4.5.3 19-type (FCU8-DU194-31)
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4.5.4 Precautions
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4.6 Display Unit [M80V]
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4.6.1 8.4-type (FCU8-DU122-12)
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4.6.2 10.4-type (FCU8-DU142-32)
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4.6.3 15-type (FCU8-DU182-32)
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4.6.4 19-type (FCU8-DU194-32)
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4.6.5 Precautions
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4.7 Keyboard Unit
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4.7.1 Keyboard for 8.4-type Display Unit (FCU8-KB025)
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4.7.2 Keyboard for 8.4-type Display Unit (FCU8-KB026)
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4.7.3 Keyboard for 8.4-type Display Unit (FCU8-KB028)
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4.7.4 Keyboard for 8.4-type Display Unit (FCU8-KB029)
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4.7.5 Keyboard for 10.4-type Display Unit (FCU8-KB041)
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4.7.6 Keyboard for 10.4-type Display Unit (FCU8-KB046)
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4.7.7 Keyboard for 10.4-type Display Unit (FCU8-KB047)
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4.7.8 Keyboard for 10.4-type Display Unit (FCU8-KB048)
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4.7.9 Keyboard for 15-type Display Unit (FCU8-KB083)
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4.7.10 Keyboard for 19-type Display Unit (FCU8-KB091)
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4.8 Operation Panel I/O Unit
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4.9 Remote I/O Unit
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4.10 Laser I/F Unit
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4.11 Functional Safety Expansion Unit
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4.12 Function Expansion Unit
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4.12.1 CC-Link (FCU8-EX561)
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4.12.2 PROFIBUS-DP (FCU8-EX563)
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4.12.3 CC-Link IE Field (FCU8-EX564)
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4.12.4 EtherNet/IP (FCU8-EX565)
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4.12.5 FL-net (FCU8-EX568)
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4.12.6 Vibration Cutting Expansion Unit (FCU8-EX744)
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4.12.7 Image Input Expansion Unit (FCU8-EX752)
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4.12.8 Option Relay Unit (FCU8-EX704)
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4.12.9 Option Relay Unit (FCU8-EX705)
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4.13 Manual Pulse Generator
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4.14 Synchronous Feed Encoder
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4.15 Machine Operation Panel
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4.15.1 Main Panels A/B(FCU8-KB921/FCU8-KB922/FCU8-KB925, FCU8-KB923/FCU8-KB924/FCU8-KB926)
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4.15.2 Sub Panel A (FCU8-KB931/FCU8-KB941)
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4.16 Handy Terminal
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4.17 Thermistor
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4.18 Exclusive SD Cards
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4.19 Specifications and Precautions of USB/SD/LAN/Wireless LAN/HDMI Interface
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4.19.1 USB Interface (Memory I/F card)
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4.19.2 USB Interface (Image Input Expansion Unit)
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4.19.3 SD Interface (Memory I/F card)
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4.19.4 LAN Interface (Control Unit)
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4.19.5 Wireless LAN Interface (Control Unit)
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4.19.6 HDMI Interface (Image Input Expansion Unit)
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5 Installation
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6 Precautions for Connecting
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7 Connection of Control Unit
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7.1 Control Unit Connection System Drawing
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7.2 Connecting with Power Supply
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7.3 Connecting with Emergency Stop Signal
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7.4 Connecting with Operation Panel I/O Unit
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7.5 Connecting with Remote I/O Unit
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7.6 Connecting with Drive Unit
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7.6.1 Connecting with Drive Unit MDS-E/EH Series
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7.6.2 Connecting with Drive Unit MDS-EM/EMH Series
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7.6.3 Connecting with Drive Unit MDS-EJ/EJH Series
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7.7 Connecting with Pulse-Controlled Inverter [M80V]
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7.8 Connecting with a BiSS Encoder
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7.9 Connecting with RS-232C Device
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7.10 Connecting with Skip Signal (Sensor)
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7.11 Connecting with Manual Pulse Generator
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7.12 Connecting with Synchronous Feed Encoder
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7.13 Connecting I/O Device via Function Expansion Unit
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7.13.1 Connecting I/O Device via CC-Link
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7.13.2 Connecting I/O Device via PROFIBUS-DP
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7.13.3 Connecting I/O Device via CC-Link IE Field
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7.13.4 Connecting I/O Device via EtherNet/IP
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7.13.5 Connecting I/O Device via FL-net
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7.13.6 Connecting with IPC via Image Input Expansion
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8 Connection of Keyboard Unit
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9 Connection of Operation Panel I/O Unit
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9.1 Operation Panel I/O Unit Connection System Drawing
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9.2 Connecting with Power Supply
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9.3 Connecting with Frame Ground
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9.4 Connecting with Control Unit
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9.5 Connecting with Keyboard Unit
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9.6 Connecting with Remote I/O Unit
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9.7 Connecting with Manual Pulse Generator (MPG)
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9.8 Connecting with Machine Operation Panel
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9.8.1 Wiring for 24 V Common Input
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9.8.2 Wiring for 0 V Common Input
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9.8.3 Wiring for Source Type Output
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9.8.4 Example of Wiring CJ42 (FCU8-DX760)
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9.8.5 Connection with the Scan Input Signal (FCU8-DX834)
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9.8.6 Connection with the Scan Output Signal (FCU8-DX834)
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9.9 Connecting with Analog Output Signal (FCU8-DX731)
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9.10 Connecting with Analog I/O Signal (FCU8-DX761)
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10 Connection of Remote I/O Unit
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10.1 Remote I/O Unit Connection System Drawing
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10.2 Connecting with Power Supply
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10.3 Connecting with Frame Ground
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10.4 Connecting with Control Unit
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10.5 Connecting with Operation Panel I/O Unit
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10.6 Connecting with Machine Control Signal(FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651)
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10.7 Connecting with Machine Control Signal(FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1)
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10.8 Connecting with Safety Machine Control Signal (FCU8-DX651)
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10.9 Connecting with Analog I/O Signal (FCU8-DX202)
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10.10 Connecting with Thermistor (FCU8-DX408)
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10.11 Connecting with Multi-analog Input Signal (FCU8-DX409)
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11 Connection of Laser I/F Unit
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11.1 Laser I/F Unit Connection System Drawing
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11.2 Connecting with Power Supply
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11.3 Connecting with Frame Ground
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11.4 Connecting with Control Unit
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11.5 Connecting with Laser Oscillator
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12 Connection of Manual Pulse Generator
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12.1 Manual Pulse Generator Connection System Drawing
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12.2 Connecting with Control Unit
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12.3 Connecting with Operation Panel I/O Unit
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13 Connection of Synchronous Feed Encoder
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14 Connection of Machine Operation Panel
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14.1 Machine Operation Panel Connection System Drawing
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14.2 Connecting with Power Supply
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14.3 Connecting with Frame Ground
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14.4 Connecting with Operation Panel I/O Unit
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14.5 Connecting Emergency Stop Switch
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14.6 Connecting with Sub Panel
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14.7 Software Interface
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15 Connection of Handy Terminal
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16 Cables
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16.1 Symbols for Writing Cable Drawings
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16.2 Cable Relating to NC
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16.2.1 FCUA-R050/R054 Cable
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16.2.2 G071 Cable
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16.2.3 G123 Cable
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16.2.4 G430 Cable
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16.2.5 G460 Cable
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16.2.6 J010 Cable
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16.2.7 J012 Cable
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16.2.8 J020/J021/J022 Cable
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16.2.9 J023/J024/J025 Cable
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16.2.10 J026/J027 Cable
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16.2.11 J030/J031 Cable
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16.2.12 J070/J071 Cable
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16.2.13 J100 Cable
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16.2.14 J120 Cable
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16.2.15 J121 Cable
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16.2.16 J210 Cable
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16.2.17 J221 Cable
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16.2.18 J224 Cable
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16.2.19 J225 Cable
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16.2.20 J303 Cable
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16.2.21 J350 Cable
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16.2.22 J351 Cable
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16.2.23 J460 Cable
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16.2.24 J461 Cable
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16.2.25 R2-TM Terminator Connector
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16.3 Cable Relating to Image Input Expansion Unit
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16.3.1 HDMI Cable
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16.3.2 USB cable
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16.4 Cable Relating to Drive Unit
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16.4.1 Cable Wire and Assembly
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16.4.2 CNP2E-1 Cable
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16.4.3 CNP3EZ-2P/CNP3EZ-3P Cable
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16.4.4 CNV2E-8P/CNV2E-9P Cable
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16.4.5 CNV2E-D Cable
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16.4.6 CNV2E-HP Cable
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16.4.7 DG30 Cable
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16.4.8 G380 Cable
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16.4.9 J395 Cable
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16.4.10 J396 Cable
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16.4.11 MR-BKS1CBL-A1-H/MR-BKS1CBL-A2-H Cable
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16.4.12 MR-BT6V2CBL Cable
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16.4.13 MR-D05UDL3M-B Cable
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16.4.14 MR-PWS1CBL-A1-H/MR-PWS1CBL-A2-H Cable
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16.4.15 SH21 Cable
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16.5 List of Cable Connector Sets
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17 Setup Outline
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18 Setting the Hardware
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18.1 Setting Drive Unit MDS-E/EH Series
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18.2 Setting Drive Unit MDS-EM/EMH Series
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18.3 Setting Drive Unit MDS-EJ/EJH Series
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18.4 Setting Up without Connecting to the Motor/Drive Units at the Setup of Drive Unit
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18.5 Connecting the Batteries
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18.6 Connecting and Setting the Remote I/O Unit
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18.6.1 Outline of the Remote I/O Unit
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18.6.2 Connection and Station No. Setting on Remote I/O Unit
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18.6.3 Station No. Setting When Using Multiple Remote I/O Units
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18.6.4 PLC Device Assignment of Digital Signal (DI/DO)
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18.6.5 Thermistor Input Interface
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18.7 Initializing the NC Internal Data (SRAM)
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19 Setting Up with M80/800S SETUP INSTALLER
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19.1 Activate M80/800S SETUP INSTALLER
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19.2 Install Custom Screen
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19.3 Install Start-up Screen
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19.4 Install APLC C Language Module
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19.5 Install User Cycle
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20 Setting the Parameters and Date/Time
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20.1 Selecting the NC System Type and Displayed Language
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20.2 Setting the Parameters for the System Specifications
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20.3 Setting the Parameters for the Machine Specifications
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20.4 Setting Date and Time
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21 Sequence Program Writing
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21.1 Writing Sequence Program using the SD Card
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21.2 Setting the Ethernet Communication
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21.3 Connecting the Control Unit and a Personal Computer
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21.4 Setting the Communication with GX Works2
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21.5 Setting the Parameters on GX Works2
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21.5.1 Parameter Setting Screen
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21.5.2 Setting Device Points
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21.5.3 Setting the Number of Common Pointer Points
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21.5.4 Setting the Program Execution Order
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21.6 Writing a Sequence Program with GX Works2
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21.7 Writing a Sequence Program to ROM with GX Works2
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21.8 Setting the PLC Parameters
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22 Confirming the Basic Operation
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22.1 Checking Inputs/Outputs and Alarms
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22.2 Confirming Manual Operation
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22.3 Servo Simplified Adjustment
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23 Setting the Position Detection System
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24 Setting the Tool Entry Prohibited Range
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24.1 Stroke End
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24.2 Stored Stroke Limit
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24.2.1 Outline
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24.2.2 Stored Stroke Limit I
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24.2.3 Stored Stroke Limit II
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24.2.4 Stored Stroke Limit IB
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24.2.5 Stored Stroke Limit IC
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24.2.6 Movable Range during Inclined Axis Control
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24.2.7 Stored Stroke Limit for Rotation Axis
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24.2.8 Changing the Area for the Stored Stroke Limit I
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24.2.9 Behavior in Prohibited Area
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24.2.9.1 Stored Stroke Limits I, IC, and II
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24.2.9.2 Stored Stroke Limits IB and IIB
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24.2.10 Precautions
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25 Setting the Machine Error Compensation
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25.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation
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25.2 Bidirectional Pitch Error Compensation
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25.2.1 Outline
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25.2.2 Setting Method
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25.3 Cyclic Error Compensation
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26 Setting the Position Switches
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27 Setting the Backlash Compensation
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28 Confirming the Spindle Operation
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29 Setting the Handy Terminal
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30 Deceleration Check
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30.1 Function
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30.2 Deceleration Check Method
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30.3 Deceleration Check for Opposite Direction Movement Reversal
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30.4 Parameters
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30.5 Relation with Other Functions
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30.6 Precautions
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31 Synchronous Control and Multiple-axis Synchronization Control
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32 OMR Control
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33 Variable Torsion Compensation
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34 Adjust S-analog Screen
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34.1 Adjustment Preparations
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34.2 Performing Automatic Adjustments
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34.3 Performing Manual Adjustments
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35 Device Open Parameter Screen
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36 SRAM Open Parameter Screen
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37 Data Backup and Restoration
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37.1 All Backup
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37.2 All Restoration
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38 Appendix 1: Setting the System Lock
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38.1 Setting the Encryption Key
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38.2 Setting of Expiration Date
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38.3 Display of Time Limit Warning and Alarm Notification
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38.4 Precautions
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39 Appendix 2: Protection Setting
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39.1 Protect Setting Screen
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39.2 Returning the Password to the Non-input State (Operation level 0 to 3)
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39.3 Changing the Operation Level to One of 4 to 6
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39.4 Changing the Password
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39.5 Clearing the Password
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39.6 Changing the Protection Level
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39.7 Saving the Protection Level Setting
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40 Appendix 3: Displaying Original Logo on Standard Screen
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41 Appendix 4: Country Code Setting (for Wireless LAN Function)
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42 Appendix 5: EMC Installation Guidelines
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43 Appendix 6: Restrictions for Lithium Batteries
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43.1 Restriction for Packing
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43.1.1 Target Products
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43.1.2 Handling by User
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43.1.3 Reference
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43.2 Products Information Data Sheet (ER Battery)
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43.3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
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43.4 California Code of Regulation "Best Management Practices for Perchlorate Materials"
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43.5 Restriction Related to EU Battery Directive
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44 Appendix 7: Precautions for Compliance to UL/c-UL Standards
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Revision History
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Global Service Network
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Back cover