Mitsubishi Electric M800, M80, E80 Series v5 User's Manual

Introduction

This manual is a guide for using the Mitsubishi Electric CNC. Supported models are as follows:

Abbreviations in this manual are as follows:

Be sure to keep this manual always at hand.

Notes on Reading This Manual (1) This manual explains general parameters as viewed from the NC.

For information about each machine tool, refer to manuals issued from the machine manufacturer. If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the machine manu- facturer's instruction manual, the later has priority over the former.

(2) This manual is intended to contain as much descriptions as possible even about special operations. The operations to which no reference is made in this manual should be considered impossible.

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not be available for your NC system. Refer to the specifications issued by the machine tool builder before use.

Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on the NC system (or its version), and some functions may not be pos- sible. Please confirm the specifications before use.

To protect the availability, integrity and confidentiality of the NC system against cyber-attacks including unauthorized ac- cess, denial-of-service (DoS) (*1) attack, and computer virus from external sources via a network, take security measures such as firewall, VPN, and anti-virus software. (*1) Denial-of-service (DoS) refers to a type of cyber-attack that disrupts services by overloading the system or by exploiting a vulnerability of the system.

Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of cyber-attacks in- cluding DoS attack, unauthorized access and computer virus.

In this manual, the following abbreviations might be used. L system: Lathe system M system: Machining center system MTB: Machine tool builder

Also refer to the manuals on "Manual List" as necessary.

Supported models Abbreviations in this manual

M800W Series M850W, M830W

M800S Series M850S, M830S

M80W Series M80W

M80 Series M80 TypeA, M80 TypeB

E80 Series E80 TypeA, E80 TypeB

Abbreviations Supported models

M800, M800 Series M800W Series/M800S Series

M80, M80 Series M80W Series/M80 Series

M800/M80, M800/M80 Series M800W Series/M800S Series/M80W Series/M80 Series

M8, M8 Series M800W Series/M800S Series/M80W Series/M80 Series/E80 Series

Manual List

Manuals related to M800/M80/E80/C80 Series are listed as follows.

These manuals are written on the assumption that all optional functions are added to the targeted model.

Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the

specifications before use.)

The manuals issued by MTB take precedence over these manuals.

Manual IB No. Purpose and Contents

M800/M80/E80 Series Instruction Manual

IB-1501274 Operation guide for NC

Explanation for screen operation, etc.

C80 Series Instruction Manual

IB-1501453 Operation guide for NC

Explanation for screen operation, etc.

M800/M80/E80/C80 Series Programming Manual (Lathe System) (1/2)

IB-1501275 G code programming for lathe system

Basic functions, etc.

M800/M80/E80/C80 Series Programming Manual (Lathe System) (2/2)

IB-1501276 G code programming for lathe system

Functions for multi-part system, high-accuracy function, etc.

M800/M80/E80/C80 Series Programming Manual (Machining Center System) (1/2)

IB-1501277 G code programming for machining center system

Basic functions, etc.

M800/M80/E80/C80 Series Programming Manual (Machining Center System) (2/2)

IB-1501278 G code programming for machining center system

Functions for multi-part system, high-accuracy function, etc.

M800/M80/E80 Series Alarm/Parameter Manual

IB-1501279 Alarms

Parameters

C80 Series Alarm/Parameter Manual

IB-1501560 Alarms

Parameters

Manuals for MTBs (NC)

Manuals for MTBs (drive section)

Manual IB No. Purpose and Contents

M800/M80/E80/C80 Series Specifications Manual (Function)

IB-1501505 Model selection

Outline of various functions

M800/M80/E80/C80 Series Specifications Manual (Hardware)

IB-1501506 Model selection

Specifications of hardware unit

M800W/M80W Series Connection and Setup Manual

IB-1501268 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800S/M80/E80 Series Connection and Setup Manual

IB-1501269 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

C80 Series Connection and Setup Manual

IB-1501452 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800/M80/E80 Series PLC Development Manual

IB-1501270

Electrical design

I/O relation (assignment, setting, connection), field network

Development environment (PLC on-board, peripheral development environment), etc.

M800/M80/E80 Series PLC Programming Manual

IB-1501271

Electrical design

Sequence programming

PLC support functions, etc.

M800/M80/E80/C80 Series PLC Interface Manual

IB-1501272 Electrical design

Interface signals between NC and PLC

M800/M80/E80 Series Maintenance Manual

IB-1501273 Cleaning and replacement for each unit

Other items related to maintenance

C80 Series Maintenance Manual

IB-1501454 Cleaning and replacement for each unit

Other items related to maintenance

Manual IB No. Contents

MDS-E/EH Series Specifications Manual

IB-1501226 Specifications for power supply regeneration type

MDS-E/EH Series Instruction Manual

IB-1501229 Instruction for power supply regeneration type

MDS-EJ/EJH Series Specifications Manual

IB-1501232 Specifications for regenerative resistor type

MDS-EJ/EJH Series Instruction Manual

IB-1501235 Instruction for regenerative resistor type

MDS-EM/EMH Series Specifications Manual

IB-1501238 Specifications for multi-hybrid, power supply regeneration

type

MDS-EM/EMH Series Instruction Manual

IB-1501241 Instruction for multi-hybrid, power supply regeneration type

DATA BOOK IB-1501252 Specifications of servo drive unit, spindle drive unit, motor, etc.

Manuals for MTBs (Others)

For M800/M80/E80 Series

Manual No. Purpose and Contents

GOT2000 Series Users Manual (Hardware)

SH-081194 Outline of hardware such as part names, external dimensions,

installation, wiring, maintenance, etc. of GOTs

GOT2000 Series Users Manual (Utility)

SH-081195 Outline of utilities such as screen display setting, operation

method, etc. of GOTs

GOT2000 Series Users Manual (Monitor)

SH-081196 Outline of each monitor function of GOTs

GOT2000 Series Connection Manual (Mitsubishi Electric Products)

SH-081197 Outline of connection types and connection method between

GOT and Mitsubishi Electric connection devices

GT Designer3 (GOT2000) Screen Design Manual

SH-081220 Outline of screen design method using screen creation

software GT Designer3

Manual No. Purpose and Contents

GOT2000/GOT1000 Series CC-Link Communication Unit User's Manual

IB-0800351 Explanation for handling CC-Link communication unit (for

GOT2000 series/GOT1000 series)

GX Developer Version 8 Operating Manual (Startup)

SH-080372E Explanation for system configuration, installation, etc. of PLC

development tool GX Developer

GX Developer Version 8 Operating Manual

SH-080373E Explanation for operations using PLC development tool GX

Developer

GX Converter Version 1 Operating Manual

IB-0800004E Explanation for operations using data conversion tool GX

Converter

GX Works2 Installation Instructions BCN-P5999-0944 Explanation for the operating environment and installation

method of GX Works2

GX Works2 Version 1 Operating Manual (Common)

SH-080779ENG

Explanation for the system configuration of GX Works2 and the functions common to Simple project and Structured project such as parameter setting, operation method for the online function

GX Works2 Version 1 Operating Manual (Simple Project)

SH-080780ENG Explanation for methods for such as creating and monitoring

programs in Simple project of GX Works2

GX Works2 Version 1 Operating Manual (Simple Project, Function Block)

SH-080984ENG Explanation for methods for such as creating function blocks,

pasting function blocks to sequence programs, and operating FB library in Simple project of GX Works2

GX Works2 Version 1 Operating Manual (Structured Project)

SH-080781ENG Explanation for methods for such as creating and monitoring

programs in Structured project of GX Works2

GX Works3 Installation Instructions BCN-P5999-0391 Explanation for the operating environment and installation

method of GX Works3

MELSEC-Q CC-Link System Master/ Local Module Users Manual

SH-080394E Explanation for system configuration, installation, wiring, etc.

of master/local modules for CC-Link system

GOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 1)

SH-081198ENG Explanation for connection types and connection method

between GOT and other company's devicesGOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 2)

SH-081199ENG

GOT2000 Series Connection Manual (Microcomputers, MODBUS/ Fieldbus Products, Peripherals)

SH-081200ENG Explanation for connection types and connection method

between GOT and microcomputers, MODBUS/fieldbus products, peripherals

GT SoftGOT2000 Version1 Operating Manual

SH-081201ENG Explanation for system configuration, screen configuration

and operation method of monitoring software GT SoftGOT2000

For C80 Series

Reference Manual for MTBs

Manual No. Purpose and Contents

MELSEC iQ-R Module Configuration Manual

SH-081262 Outline of system configuration, specifications, installation,

wiring, maintenance, etc.

MELSEC iQ-R CPU Module Users Manual (Startup)

SH-081263 Outline of specifications, procedures before operation,

troubleshooting, etc. for CPU module

MELSEC iQ-R CPU Module Users Manual (Application)

SH-081264 Outline of memory, functions, devices, parameters, etc. for

CPU module

MELSEC iQ-R CC-Link IE Field Network User's Manual (Application)

SH-081259 Explanation for functions, parameter settings, programming,

troubleshooting, etc. of the CC-Link IE Field Network function

QCPU Users Manual (Hardware Design, Maintenance and Inspection)

SH-080483 Outline of specifications, necessary knowledge to configure

the system and maintenance-related descriptions for Q series CPU module, etc.

GX Works3 Operating Manual SH-081215 Outline of functions, programming, etc.

Manual No. Purpose and Contents

M800/M80 Series Smart safety observation Specification manual

BNP-C3072-022 Explanation for smart safety observation function

C80 Series Smart safety observation Specification manual

BNP-C3077-022

M800/M80 Series CC-Link (Master/ Local) Specification manual

BNP-C3072-089 Explanation for CC-Link

M800/M80 Series PROFIBUS-DP Specification manual

BNP-C3072-118 Explanation for PROFIBUS-DP communication function

M800/M80 Series Interactive cycle insertion (Customization) Specification manual

BNP-C3072-121- 0003

Explanation for interactive cycle insertion

M800/M80 Series EtherNet/IP Specifications manual

BNP-C3072-263 Explanation for EtherNet/IP

M800/M80 Series CC-Link IE Field (Master/local) Specifications manual

BNP-C3072-283 Explanation for CC-Link IE Field

M800/M80 Series GOT Connection Specifications manual

BNP-C3072-314 Explanation for GOT connection

M800/M80 Series CC-Link IE Field Basic Specifications manual

BNP-C3072-337 Explanation for CC-Link IE Field Basic

M800/M80 Series FL-net Specifications manual

BNP-C3072-368 Explanation for FL-net

M800/M80 Series Synchronous Control Specifications manual

BNP-C3072-074 Explanation for synchronous control

M800/M80 Series Multiple-Axis Synchronization Control Specifications manual

BNP-C3072-339 Explanation for multiple-axis synchronization control

Precautions for Safety

Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents be- fore installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controller, safety items and cautions before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case, important in- formation that must always be observed is described. The following signs indicate prohibition and compulsory.

The meaning of each pictorial sign is as follows.

Mitsubishi Electric CNC is designed and manufactured solely for applications to machine tools to be used for industrial purpos- es. Do not use this product in any applications other than those specified above, especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties.

Not applicable in this manual.

Not applicable in this manual.

DANGER When the user may be subject to imminent fatalities or major injuries if handling is mistaken.

WARNING When the user may be subject to fatalities or major injuries if handling is mistaken.

CAUTION When the user may be subject to injuries or when physical damage may occur if handling is mistaken.

This sign indicates prohibited behavior (must not do).

For example, indicates "Keep fire away".

This sign indicated a thing that is pompously (must do).

For example, indicates "it must be grounded".

CAUTION

CAUTION

rotated object CAUTION HOT

Danger

Electric shock risk

Danger

explosive

Prohibited

Disassembly is

prohibited

KEEP FIRE AWAY

General instruction

Earth ground

For Safe Use

DANGER

WARNING

(1) Product and manual

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not be available for your NC system. Refer to the specifications issued by the machine tool builder before use.

Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on the NC system (or its version), and some functions may not be pos- sible. Please confirm the specifications before use.

To protect the availability, integrity and confidentiality of the NC system against cyber-attacks including unauthorized ac- cess, denial-of-service (DoS) (*1) attack, and computer virus from external sources via a network, take security measures such as firewall, VPN, and anti-virus software. (*1) Denial-of-service (DoS) refers to a type of cyber-attack that disrupts services by overloading the system or by exploiting a vulnerability of the system.

Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of cyber-attacks in- cluding DoS attack, unauthorized access and computer virus.

(2) Adjustments

Do not adjust or change the parameter settings greatly as operation could become unstable.

In the explanation on bits, set all bits not used, including blank bits, to "0".

(3) Troubleshooting

If the battery low warning is issued in the controller side, save the machining programs, tool data and parameters in an input/output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool data and parameters may have been destroyed. Replace the battery and then reload the data.

If the battery low warning is issued in the drive unit side, immediately replace the battery. Replace the batteries while ap- plying the drive unit's control power.

(4) Maintenance, inspection and part replacement

Do not short-circuit, charge, heat, incinerate or disassemble the battery.

Dispose of the spent battery according to local laws.

CAUTION

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and

Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components

which can be recycled and/or reused.

This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your

household waste.

If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or

accumulator contains a heavy metal at a certain concentration. This will be indicated as follows:

Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)

In the European Union there are separate collection systems for used batteries and accumulators.

Please, dispose of batteries and accumulators correctly at your local community waste collection/recycling centre.

Please, help us to conserve the environment we live in!

Trademarks

MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT,

CC-Link IE, CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of

Mitsubishi Electric Corporation in Japan and/or other countries.

Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.

Microsoft, Windows, SQL Server and Access are either trademarks or registered trademarks of Microsoft

Corporation in the United States and/or other countries.

SD logo and SDHC logo are either registered trademarks or trademarks of LLC.

UNIX is a registered trademark of The Open Group in the United States and/or other countries.

Intel and Pentium are either trademarks or registered trademarks of Intel Corporation in the United States and/or

other countries.

MODBUS is either a trademark or a registered trademark of Schneider Electric USA, Inc. or the affiliated

companies in Japan and/or other countries.

EtherNet/IP is a trademark of Open DeviceNet Vendor Association,Inc.

PROFIBUS-DP and PROFINET are either trademarks of Profibus International.

Oracle is a registered trademark of Oracle Corporation, the subsidiaries, or the affiliated companies in the United

States and /or other countries.

VNC is a registered trademark of RealVNC Ltd. in the United States and other countries.

Punchtap is licensed by EMUGE.

Other company and product names that appear in this manual are trademarks or registered trademarks of the

respective companies.

( /Japanese)

( A)

Handling of our product

(English)

This is a class A product. In a domestic environment this product may cause radio interference in which case the user

may be required to take adequate measures.

( /Korean)

(A )

.

Contents

Alarm

1 Operation Errors (M) .................................................................................................................................... 3

2 Stop Codes (T)............................................................................................................................................ 41

3 Servo/Spindle Alarms (S) .......................................................................................................................... 51 3.1 Servo Errors (S01/S03/S04) ................................................................................................................................... 52 3.2 Initial Parameter Errors (S02) ................................................................................................................................. 62 3.3 Safety Function Errors (S05) .................................................................................................................................. 64 3.4 Parameter Errors (S51) .......................................................................................................................................... 65 3.5 Servo Warnings (S52) ............................................................................................................................................ 66 3.6 Safety Function Warnings (S53)............................................................................................................................. 69

4 MCP Alarms (Y) .......................................................................................................................................... 71

5 System Alarms (Z)...................................................................................................................................... 87

6 Absolute Position Detection System Alarms (Z7*) ............................................................................... 101

7 Distance-coded Reference Scale Errors (Z8*)....................................................................................... 107

8 Emergency Stop Alarms (EMG) .............................................................................................................. 109

9 Computer Link Errors (L) ........................................................................................................................ 113

10 User PLC Alarms (U).............................................................................................................................. 115

11 Network Service Errors (N) ................................................................................................................... 125

12 Program Errors (P)................................................................................................................................. 129

13 Smart Safety Observation Alarm (V) .................................................................................................... 169 13.1 Smart Safety Observation Error (V01/V02/V03/V04/V05/V06/V07) ................................................................... 170 13.2 Smart Safety Observation Warning (V50/V51/V52/V53/V54)............................................................................. 181

Parameter

14 User Parameters..................................................................................................................................... 187 14.1 Machining Parameters........................................................................................................................................ 188 14.2 Fixed Cycle Parameters ..................................................................................................................................... 204 14.3 Control Parameters 1.......................................................................................................................................... 206 14.4 Control Parameters 2.......................................................................................................................................... 213 14.5 I/O Parameters ................................................................................................................................................... 215 14.6 Axis Parameters ................................................................................................................................................. 235 14.7 Ethernet Parameters........................................................................................................................................... 239 14.8 Computer Link Parameters................................................................................................................................. 252 14.9 Subprogram Storage Location Parameters ........................................................................................................ 255 14.10 Barrier Data (for L system only)........................................................................................................................ 258 14.11 High-accuracy Control Parameters................................................................................................................... 261 14.12 High-accuracy Control Axis Parameters........................................................................................................... 270 14.13 Operation Parameters ...................................................................................................................................... 272 14.14 Machining Condition Selection Parameters...................................................................................................... 292 14.15 Menu Selection Parameters ............................................................................................................................. 307 14.16 Tolerance Parameters ...................................................................................................................................... 312

15 Machine Parameters .............................................................................................................................. 315 15.1 Base System Parameters ................................................................................................................................... 316 15.2 Base Axis Specification Parameters................................................................................................................... 346

15.3 Base Common Parameters ................................................................................................................................ 351 15.4 Axis Specifications Parameters .......................................................................................................................... 439 15.5 Zero Point Return Parameters............................................................................................................................ 480 15.6 Absolute Position Detection Parameters ............................................................................................................ 486 15.7 Servo Parameters............................................................................................................................................... 488 15.8 Spindle Specification Parameters....................................................................................................................... 520 15.9 Spindle Parameters ............................................................................................................................................ 560 15.10 Spindle-type Servo Parameters........................................................................................................................ 592 15.11 Rotary Axis Configuration Parameters ............................................................................................................. 593 15.12 PLC Timer......................................................................................................................................................... 602 15.13 PLC Integrated Timer ....................................................................................................................................... 603 15.14 PLC Counter ..................................................................................................................................................... 604 15.15 PLC Constants.................................................................................................................................................. 605 15.16 PLC Bit Selection.............................................................................................................................................. 606 15.17 Machine Error Compensation Parameters ....................................................................................................... 608 15.18 Macro List ......................................................................................................................................................... 610 15.19 Position Switches.............................................................................................................................................. 619 15.20 RIO Device Allocation Parameters ................................................................................................................... 620 15.21 Open Parameters ............................................................................................................................................. 632 15.22 Device Open Parameters ................................................................................................................................. 633 15.23 SRAM Open Parameters .................................................................................................................................. 634 15.24 CC-Link Parameters ......................................................................................................................................... 635 15.25 PLC Axis Indexing Parameters......................................................................................................................... 648 15.26 Machine Type Parameters................................................................................................................................ 659 15.27 Machining Time Parameters............................................................................................................................. 662 15.28 Safety Common Parameters ............................................................................................................................ 664 15.29 Safety Axis Parameters .................................................................................................................................... 666 15.30 Safety Spindle Parameters ............................................................................................................................... 672 15.31 Safety I/O Assignment Parameters .................................................................................................................. 675 15.32 EtherNet/IP Parameters.................................................................................................................................... 677

15.32.1 EtherNet/IP Parameters Scanner 1.......................................................................................................... 677 15.32.2 EtherNet/IP Parameters Scanner 2.......................................................................................................... 680 15.32.3 EtherNet/IP Parameters Adapter 1 .......................................................................................................... 681 15.32.4 EtherNet/IP Parameters Adapter 2 .......................................................................................................... 684

15.33 CC-Link IE Field Parameters ............................................................................................................................ 686 15.33.1 CC-Link IE Field Network 1...................................................................................................................... 686 15.33.2 CC-Link IE Field Network 2...................................................................................................................... 690 15.33.3 CC-Link IE Field Master Parameters ....................................................................................................... 694 15.33.4 CC-Link IE Field Network Basic ............................................................................................................... 695

15.34 PROFIBUS-DP Parameters.............................................................................................................................. 706 15.35 PROFINET Parameters .................................................................................................................................... 707

15.35.1 PROFINET parameter controller 1........................................................................................................... 707 15.35.2 PROFINET parameter controller 2........................................................................................................... 710

15.36 FL-net Parameters............................................................................................................................................ 712

1 IB-1501279-N

Alarm

M800/M80/E80 Series Alarm/Parameter Manual

2IB-1501279-N

1

3 IB-1501279-N

Operation Errors (M)

M800/M80/E80 Series Alarm/Parameter Manual

1 Operation Errors (M)

4IB-1501279-N

1Operation Errors (M)

Details

When executing dog-type reference position, the zero point return speed is too fast or the dog length is too short.

Remedy

Lower the zero point return speed or increase the dog length.

Details

When executing reference position return, the axis was moved in the opposite of the designated direction.

Remedy

Move the axis in the correct direction.

Details

The axis interlock function is valid.

Remedy

Cancel the interlock signal.

Details

An interlock was established by the servo OFF function.

Remedy

Cancel the servo OFF.

Details

The stored stroke limit was reached.

Remedy

Check the stored stroke limit setting and machine position.

Details

Reference position return was executed during an absolute position alarm.

Remedy

Initialize the absolute position reference point and then fix the absolute position coordinates.

Details

Reference position return was executed during absolute position initial setting.

Remedy

Initialize the absolute position reference point and then fix the absolute position coordinates.

Details

When returning to the reference position, the near-point detection limit switch did not stop over the dog, but overran the dog.

Remedy

Increase the length of the near-point dog. Reduce the reference position return speed.

M00 Aux ax dog overrun 0001

M00 Aux ax R-pnt direction illegal 0003

M00 Aux ax external interlock 0004

M00 Aux ax internal interlock 0005

M00 Aux ax soft limit 0007

M00 Aux ax R ret invld at abs alm 0024

M00 Aux ax R ret invld at ini 0025

M01 Dog overrun 0001

M800/M80/E80 Series Alarm/Parameter Manual

1 Operation Errors (M)

5 IB-1501279-N

Details

One of the axes did not pass the Z-phase during the initial reference position return after the power was turned ON.

Remedy

Move the encoder one rotation or more in the opposite direction of the reference position, and repeat ref- erence position return.

Details

When manually returning to the reference position, the return direction differs from the axis movement direction selected with the AXIS SELECTION key.

Remedy

The selection of the AXIS SELECTION key's +/- direction is incorrect. The error is canceled by feeding the axis in the correct direction.

Details

The external interlock function has activated (the input signal is "OFF") and one of the axes has entered the interlock state.

Remedy

As the interlock function has activated, release it before resuming operation. Correct the sequence on the machine side. Check for any broken wires in the "interlock" signal line.

Details

The internal interlock state has been entered. The axis with absolute encoder has been detached. A command for the manual/automatic simultaneous valid axis was issued from the automatic mode. The manual speed command was issued while the "tool length measurement 1" signal is ON. A travel command has been issued to an inclined axis whose basic axis is in control axis synchronization be- tween part systems. Selected an axis other than the 1st axis when the manual speed command was issued. A travel command has been issued to an axis stopped by the collision detection function. Positioning or interpolation command was issued during the spindle-mode rotary axis control mode.

Remedy

The servo OFF function is valid, so release it first. An axis that can be removed has been issued, so perform the correct operations. The command is issued in the same direction as the direction where manual skip turned ON, so perform the correct operations. During the manual/automatic simultaneous mode, the axis commanded in the automatic mode became the manual operation axis. Turn OFF the "manual/automatic valid" signal for the commanded axis. Turn ON the power again, and perform absolute position initialization. Turn OFF the "tool length measurement 1" signal to start the program by the manual speed command. Cancel the control axis synchronization between part systems, then issue a travel command to the inclined axis. Select the 1st axis of each part system when issuing the manual speed command. Cancel the collision detection alarm. Check the program after cancelling the error by reset.

Details

The stroke end function has activated (the input signal is "OFF") and one of the axes is in the stroke end status.

Remedy

Move the machine manually. Check for any broken wires in the "stroke end" signal line. Check for any limit switch failure.

M01 Some ax does not pass Z phase 0002

M01 R-pnt direction illegal 0003

M01 External interlock axis exists 0004

M01 Internal interlock axis exists 0005

M01 H/W stroke end axis exists 0006

M800/M80/E80 Series Alarm/Parameter Manual

1 Operation Errors (M)

6IB-1501279-N

Details

The stored stroke limit I, II, IIB or IB function has activated.

Remedy

Move the machine manually. Correct any setting error of the parameters for the stored stroke limit.

Details

The chuck/tail-stock barrier function turned ON, and an axis entered the stroke end state.

Remedy

Reset the alarm with reset, and move the machine in the reverse direction.

Details

2nd reference position return was performed before 1st reference position return has been completed.

Remedy

Execute 1st reference position return.

Details

The operation mode was changed to MDI during single block stop at the middle point of G28/G29/G30.

Remedy

Change the operation mode. Reset to clear the alarm.

Details

The sensor signal was already ON when the tool measurement mode (TLM) signal was validated. The sensor signal turned ON when there was no axis movement after the tool measurement mode (TLM) signal was validated. The sensor signal turned ON at a position within 100 m from the final entry start position.

Remedy

Turn the tool measurement mode signal input OFF, and move the axis in a safe direction. Disabling the sensor signal also clears the operation alarm.

(Note) When the "tool length measurement 1" signal is disabled, the axis can be moved in either direction. Pay attention to the movement direction.

Details

Reference position retract was performed while the coordinates had not been established.

Remedy

Execute reference position return.

Details

Reference position return had been performed during the tool retract and return, which invalidated the tool com- pensation amount after the reference position return.

Remedy

The error is cleared if the operation mode is changed to other than reference position return before the axis performs reference position return. The error is cleared when the tool return is completed. The error is cleared if reset 1 is input or the emergency stop button is pushed.

M01 S/W stroke end axis exists 0007

M01 Chuck/tailstock stroke end ax 0008

M01 Ref point return No. invalid 0009

M01 Illegal op in mid pt sg block 0013

M01 Sensor signal illegal ON 0019

M01 Ref point retract invalid 0020

M01 Tool ofs invld after R-pnt 0021

M800/M80/E80 Series Alarm/Parameter Manual

1 Operation Errors (M)

7 IB-1501279-N

Details

A reference position return signal was enabled during an absolute position detection alarm.

Remedy

Reset the absolute position detection alarm, and then perform the reference position return.

Details

A reference position return signal was input during zero point initialization of the absolute position detection system.

Remedy

Complete the zero point initialization, and then perform reference position return.

Details

The drive unit's hardware or software does not conform to the high-accuracy skip.

Remedy

The software or hardware does not conform to the function. Contact service center.

Details

Failed to retrieve the skip coordinate value from the drive unit.

Remedy

Check the wiring. Check the parameters.

Details

The "skip input" signal remains enabled when the operation has shifted from skip retract to measurement.

Remedy

Increase the skip retract amount.

Details

Even though the 1st skip was to the correct position, the 2nd skip could not be found.

Remedy

Check whether the measurement target has moved.

Details

Return direction in manual measurement is the opposite of the parameter setting.

Remedy

Check the setting of the parameter "#2169 Rtn dir err in manual measure" (Return direction in manual measurement). Move the axis manually in the direction to a safe position, then reset.

Details

The specification is not supported.

Remedy

Check the specifications.

M01 R-pnt ret invld at abs pos alm 0024

M01 R-pnt ret invld at zero pt ini 0025

M01 High-accuracy skip disabled 0028

M01 Hi-ac skip coord retrieval err 0029

M01 Now skip on 0030

M01 No skip 0031

M01 Rtn dir err in manual measure 0033

M01 No specifications 0036

M800/M80/E80 Series Alarm/Parameter Manual

1 Operation Errors (M)

8IB-1501279-N

Details

Chopping mode has been entered while the chopping axis has not completed reference position return. All axes interlock has been applied.

Remedy

Reset the NC or disable the "chopping" signal, and then carry out the reference position return.

Details

The synchronization error of the master and slave axes exceeded the allowable value under synchronous con- trol. A deviation exceeding the synchronization error limit value was found with the synchronization deviation detec- tion.

Remedy

Select the correction mode and move one of the axes in the direction in which the errors are reduced. Check the parameter "#2024 synerr".