Gradall 544D-10 Operator Manual

Gradall 544D-10 Forklift manual cover
Pages 54
Year 2007
Language(s)
English en

Gradall 544D-10 Forklift Specification

The Gradall 544D-10 Forklift is a robust and versatile piece of equipment designed for demanding material handling tasks. It features a powerful diesel engine that delivers reliable performance and efficiency, making it well-suited for construction sites and industrial applications. The forklift boasts a maximum lift capacity of 10,000 pounds, allowing it to handle heavy loads with ease. Its telescopic boom extends to a reach of 44 feet, providing flexibility in positioning and load placement.

The 544D-10 is equipped with a four-wheel drive system, enhancing its maneuverability and stability on rough terrain. Its hydraulically controlled outriggers further ensure stability during operation, especially when handling loads at extended heights. The operator’s cabin is designed for comfort and visibility, featuring ergonomic controls and a clear view of the work area to enhance safety and precision.

This model incorporates advanced hydraulic systems for smooth and precise operation, while the rugged frame construction ensures durability and longevity in harsh working conditions. Maintenance is simplified through accessible service points, reducing downtime and operational costs. The forklift’s design emphasizes safety, incorporating features such as load-sensing hydraulics and automatic braking systems.

Overall, the Gradall 544D-10 Forklift is engineered to deliver exceptional performance and reliability, supporting a wide range of material handling needs with its combination of power, reach, and stability.

Gradall 544D-10 Forklift F.A.Q.

How do I perform a pre-operation inspection on the Gradall 544D-10 Forklift?

To perform a pre-operation inspection, check the following: tires for damage and proper inflation, hydraulic fluid levels, engine oil and coolant levels, brake and steering system functionality, and ensure all lights and indicators are operational.

What is the proper way to start the Gradall 544D-10 Forklift?

Ensure the gearshift is in neutral, turn the ignition key to the 'on' position, wait for the glow plug indicator to turn off, and then start the engine. Allow the engine to warm up before operation.

How can I troubleshoot hydraulic system issues on the Gradall 544D-10?

Check for hydraulic fluid leaks, ensure the fluid reservoir is filled to the recommended level, inspect hydraulic hoses for damage, and check the hydraulic pump for proper operation. If issues persist, consult the service manual or a qualified technician.

What maintenance should be performed on the Gradall 544D-10 every 250 hours of operation?

Every 250 hours, change the engine oil and filter, check and clean the air filter, inspect the fuel system for leaks, lubricate all grease fittings, and inspect the brakes and steering components.

How do I adjust the forks on the Gradall 544D-10 Forklift?

To adjust the forks, position the forklift on a level surface, lift the forks slightly off the ground, unlock the fork locking mechanisms, slide the forks to the desired position, and then lock them back into place.

What are common causes of engine overheating in the Gradall 544D-10?

Common causes of engine overheating include low coolant levels, a malfunctioning thermostat, a damaged radiator, or an inoperative cooling fan. Inspect these components regularly to prevent overheating.

How should I store the Gradall 544D-10 Forklift when it's not in use for an extended period?

Clean the forklift thoroughly, perform all necessary maintenance checks, fill the fuel tank, disconnect the battery to prevent drainage, and store it in a dry, covered area to protect it from the elements.

What should I do if the Gradall 544D-10 Forklift won't start?

Check the battery for charge and connections, inspect the starter motor and ignition switch, ensure the fuel system is delivering fuel to the engine, and verify that all safety interlocks are engaged.

How can I improve fuel efficiency on the Gradall 544D-10 Forklift?

Maintain proper tire pressure, perform regular engine tune-ups, ensure the air filter is clean, avoid excessive idling, and operate the forklift at optimal speeds to enhance fuel efficiency.

What type of hydraulic fluid is recommended for the Gradall 544D-10 Forklift?

The Gradall 544D-10 Forklift typically requires an ISO VG 46 hydraulic fluid. Always refer to the operator's manual for the exact specification and ensure compatibility before use.