Lull 7C2 Illustrated Parts Manual
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Regular maintenance tasks include checking fluid levels (hydraulic, engine oil, coolant), inspecting tires for wear and proper inflation, checking and replacing filters, lubricating moving parts, and inspecting the brakes and steering components.
Begin by checking the hydraulic fluid levels and looking for leaks. Ensure that the hydraulic filter is clean and not clogged. Inspect the hydraulic pump and hoses for damage. If issues persist, a pressure test might be needed to diagnose pump or cylinder problems.
Check the battery connections and charge level. Ensure the fuel tank has adequate fuel and inspect the fuel filter for clogs. Verify that the ignition system is functioning properly and check for blown fuses. If the problem persists, it may require a professional inspection.
Ensure that all operators are properly trained and certified. Conduct daily inspections of the forklift before use, including brakes, steering, and lights. Always follow the manufacturer's weight capacity guidelines and maintain clear visibility while operating the forklift.
Refer to the manufacturer's manual for the specific tire pressure recommendations as it can vary based on the type of tires used. Generally, maintaining the correct tire pressure is crucial for stability and performance.
The engine oil and filter should typically be changed every 250 hours of operation or as recommended by the manufacturer. Regular oil changes help to ensure optimal engine performance and longevity.
Check the power steering fluid level and inspect for leaks. Ensure that the steering linkage and components are not worn or damaged. If the problem continues, it may be necessary to inspect the steering pump or conduct a hydraulic pressure test.
While the Lull 7C2 Forklift is designed to operate in various conditions, precautions should be taken in extreme weather. Check for ice or snow buildup, ensure proper tire traction, and allow the engine to warm up sufficiently in cold temperatures. In hot weather, monitor engine temperature to prevent overheating.
To adjust the forks, ensure the forklift is on level ground. Use the hydraulic controls to lift the forks to a comfortable height, then manually slide the forks to the desired width. Ensure the locking mechanism is secure before operation.
Inspect the hydraulic fluid level and check for leaks. Make sure the hydraulic pump is operational and that there are no obstructions or damage to the lift chain or mast. If issues persist, a detailed inspection by a qualified technician may be necessary.