Mitsubishi Electric CL1X4 D1C3 User's Manual v2

Side A

Side B

JAPANESE Side B ENGLISH

SAFETY PRECAUTIONS (Read these precautions before using)

Please read this manual carefully and pay special attention to safely in order to handle this product properly. Also pay careful attention to safely and handle the module properly. These precautions apply only to Mitsubishi equipment. Refer to the users manual of the CPU module to use for a description of the PLC system safety precautions. These SAFETY PRECAUTIONS classify the safety precautions into two categories: "WARNING" and "CAUTION".

Depending on circumstances, procedures indicated by may also be linked to serious results. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. [DESIGN PRECAUTIONS]

Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly. Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out properly.

Configure an interlock circuit in a sequence program so that the system operates on the safety side using the communication status information in the event the data link falls into a communication problem. Otherwise, erroneous output and malfunction may result in accidents.

Remote input and output can not be switched ON or OFF when a problem occurs in the remote I/O modules. Therefore build an external monitoring circuit that will monitor any input signals that could cause a serious accident.

Do not have control cables and connection cables bundled with or placed near by the main circuit and/or power cables. Wire those cables at least 100mm(3.94 inch) away from the main circuit and/or power cables. It may cause malfunction due to noise interference.

Use the module and the connection cable without applying any force on them. Otherwise, such cables may be broken or fail.

[INSTALLATION PRECAUTIONS]

Use the module in an environment that meets the general specifications contained in this manual. Using this module in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product.

Do not directly touch the module's conductive parts. Doing so could cause malfunction or trouble in the module.

Tighten the module securely using DIN rail or installation screws within the specified torque range. If the screws are too lose, the module may drop from its installation position, short circuit, or malfunction. If the screws are too tight, the screws may be damaged, which may cause the module to drop from its installation position or short circuit.

Install the module on a flat surface. If the mounting surface has concave and/or convex, an excessive force may be applied on the module, and nonconformity may be caused.

[WIRING PRECAUTIONS]

[STARTING AND MAINTENANCE PRECAUTIONS]

Perform installation and wiring after disconnecting the power supply at all phases externally. If the power is not disconnected at all phases an electric shock or product damage may result.

Perform correct wiring for the module according to the products rated voltage and terminal arrangement. Connecting to a power supply different from rating or miss-wiring may cause fire, product failure or malfunction.

Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, product failure or malfunction.

Attach a warning label (hazard symbol 417-IEC-5036) concerning the electric shock to the location.

Do not touch the terminals when the power is ON. It may cause an electric shock or malfunction.

Perform cleaning the module or retightening of terminal screws after turning OFF the all external power supply for sure. Failure to do so may cause failure or malfunction of the modules

Do not disassemble or modify the module. Doing so may cause failure, malfunction, injury, or fire.

The module case is made of resin; do not drop it or subject it to strong shock. A module damage may result.

Make sure to switch all phases of the external power supply OFF before installing or removing the module to/from the panel. Failure to do so may cause failure or malfunction of the modules.

[DISPOSAL PRECAUTIONS]

[TRANSPORTATION AND MAINTENANCE PRECAUTIONS]

Compliance with EC directive (CE marking) This note does not guarantee that an entire mechanical module produced in accordance with the contents of the notification comply with the following standards. Compliance to EMC directive of the entire mechanical module should be checked by the user / manufacturer. Attention This product is designed for use in industrial applications. Standards with which this product complies Type : Programmable Controller (Open Type Equipment) Remote I/O module Models : Products manufactured:

from February 1st, 2004 to April 30th, 2006 are compliant with EN61000-6-4:2001 and EN61131-2:1994+A11:1996+A12:2000 after May 1st, 2006 are compliant with EN61131-2:2007

When disposing of this product, treat it as industrial waste.

During transportation avoid the impact which exceeds a regulated value as the module is a precision instrument. Doing so could cause trouble in the module.

It is necessary to check the operation of module after transportation, in case of any impact damage. Otherwise, causes the damage of the machine and the accident.

Electromagnetic Compatibility Directive (EMC) Remark

EN61000-6-4:2001 Electromagnetic compatibility -Generic standards - Emission standard for Industrial environment

Compliance with all relevant aspects of the standard. (Radiated Emissions and Mains Terminal Voltage Emissions)

EN61131-2:1994/A11:1996/A12:2000 Programmable controllers -Equipment requirements and tests

Compliance with all relevant aspects of the standard. Radiated electromagnetic field Fast transient burst Electrostatic discharge Damped oscillatory wave

EN61131-2: 2007 Programmable controllers -Equipment requirements and tests

Compliance with all relevant aspects of the standard. EMI Radiated Emission Conducted Emission EMS Radiated electromagnetic field Fast transient burst Electrostatic discharge High-energy surge Voltage drops and interruptions Conducted RF Power frequency magnetic field

Notes for compliance to EMC directive It is necessary to install the CL1 series module in a shielded metal control

panel. For more details, please contact the local Mitsubishi Electric sales site.

Use this product in Zone A*1 as defined in EN61131-2. *1 Zone defined in EN61131-2

Separation defined in EN61131-2 for EMC LVD regulation decided depending on condition in industrial setting. Zone C = Factory mains which is isolated from public mains by dedicated

transformers. Zone B = Dedicated power distribution which is protected by secondary

surge protection. (300V or less in the rated voltage is assumed.)

Zone A = Local power distribution which is isolated from dedicated power distribution by AC/DC converters, isolation transformers, etc. (120V or less in the rated voltage is assumed.)

Compliance with UKCA marking The requirements for compliance with UKCA marking are the same as that with EC directive (CE marking).

1. Outline of Product This product is an open sensor connector type input module connected to CC-Link/LT. This product has four input points (24V DC).

2. Name and Setting of Each Part and Terminal Arrangement

ON

0 1 2 3

Hook for installation to DIN rail

Connector for CC-Link/LT interface Status

indicator

LEDs

2-4.5 mounting hole (M4 mounting screw)

Input operation indicator LEDs Input is ON: Lit Input is OFF: Extinguished

Connector terminal assignment

DIP switch

DIP switch assignment

0.5ms 1.5ms

40 20 10 8 4 2 1 0.5ms 1.5ms

IN

X0 X1 X2 X3

C O

1 N

C O

2 N

C O

3 N

C O

4 N

Signal Pin No. Pin No.

Signal name name

CON1

CON2

CON3

CON4

4 3 2 1

2 4

G

D B

D A

+ 2

4 V

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

+24V

+V

24G

X0 +24V

+V

24G

X1

+24V

+V

24G

X2 +24V

+V

24G

X3

Connector for I/O interface Terminal arrangement (Pin number and Signal name)

Name Description Status indicator LED

PW ON while the power is supplied. L RUN ON while normal operation is executed.

Status indicator LED L ERR.

ON: When a communication error or DIP switch setting error occurred

Flickering at a constant interval: When the setting of the DIP switch was changed while the power was supplied (even while the LED is flickering, the operation continues. The new setting becomes valid when the power is turned OFF once, then ON again.) Flickering at a intermittent interval: When a terminal resistor is not attached or when the module or a connection cable is affected by noise

* Set up using a slotted screwdriver with a tip width of 0.9 mm or less.

3. Installation The CL1X4-D1C3 can be installed to DIN rail or directly installed using mounting screws. Each installation procedure is described below.

3.1 Installation to DIN rail When installing the module, align the upper DIN rail installation groove on the module with the DIN rail 1), and press the module on to the DIN rail 2). When removing the module, pull the hook downward for installation to DIN rail 3), then remove the module 4). DIN rail mounting screw pitch When installing the module to the DIN rail, tighten the mounting screws at the pitch of 200mm(7.87") or less.

3.2 Direct installation Screw-tighten the module by attaching M4 screws to the upper and lower mounting holes (two holes in all) provided in the module. Install the module so that the clearance of 1 to 2mm (0.04" to 0.08") is assured for each module.

Input operation indicator LED

ON while the input is ON. Extinguished while the input is OFF.

Interface Connector for CC-Link/LT communication line/module power supply (24G/DB/DA/+24V)

Connector for I/ O interface

sensor connector for connecting input signals The plug for the connector is an optional. The size of the acceptable electric wire is different according to the plug for the connector used.

DIP switch *

Set the 10's digit of the station No. using "STATION NO. 10", "STATION NO. 20" and "STATION NO. 40". Set the 1's digit of the station No. using "STATION NO. 1", "STATION NO. 2", "STATION NO. 4" and "STATION NO. 8". Factory default = All bits are OFF. Make sure to set the station No. in the range from 1 to 64. If any station No. outside the range from 1 to 64 is set, it is regarded as an error and the L ERR. LED lights.

0.5ms 1.5ms

Sets the response speed. ON: 0.5 ms (fast response type) OFF: 1.5 ms (standard type)

Applicable DIN rail TH35-7.5Fe and TH35-7.5AI Width:35mm

Applicable screw M4 0.7mm(0.03") 16mm(0.63") or more (Tightening torque range: 0.78 to 1.08 Nm)

Name Description

0 1 2 3

Input operation indicator

40 20 10 8 4 2 1 10's digit 1's digitStation

No. 32 ONOFFONOFF ON OFF OFF

Example: When setting the station No. to "32", set the DIP switch as follows.

1)

Installation Removal

2) 3)

4)

does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

Warranty Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for damages to products other than Mitsubishi products. (4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.

This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.

Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi Electric.

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

For safe use

Country/Region Sales office/Tel USA MITSUBISHI ELECTRIC AUTOMATION, INC.

500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A. Tel : +1-847-478-2100/+1-847-478-2500 (NC)

Brazil MITSUBISHI ELECTRIC DO BRASIL COMERCIO E SERVICOS LTDA. Avenida Adelino Cardana, 293, 21 andar, Bethaville, Barueri SP, Brazil Tel : +55-11-4689-3000

Germany MITSUBISHI ELECTRIC EUROPE B.V. German Branch Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany Tel : +49-2102-486-0

UK MITSUBISHI ELECTRIC EUROPE B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK Tel : +44-1707-28-8780

Country/Region Sales office/Tel Russia

China MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. No.1386 Hongqiao Road, Mitsubishi Electric Automation Center, Changning District, Shanghai, China Tel : +86-21-2322-3030

Taiwan SETSUYO ENTERPRISE CO., LTD. 6F, No.105, Wugong 3rd Road, Wugu District, New Taipei City 24889, Taiwan, R.O.C. Tel : +886-2-2299-2499

Korea MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. 7F~9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro, Gangseo-Gu, Seoul, 07528, Korea Tel : +82-2-3660-9530

Mitsubishi Electric (Russia) LLC 2, bld. 1, Letnikovskaya str., 115054 Moscow, Russia Tel : +7-495-721-2070

4. Wiring 4.1 Connecting and wiring of connector for I/O interface Wire the connector for I/O interface (e-CON) according to the following procedure: 1) Verify that the plug cover is installed in the plug unit.

Caution: Do not push the plug cover into the plug unit before the cable is inserted. Once a plug is pressure-displaced, it can no longer be reused.

2) Insert the cable until it makes contact with the plug unit. - When inserting the cable, confirm that it has been inserted completely.

If the cable is not inserted completely, it may cause contact failures. - If the cross section of the cable is not round, the cable cannot be

inserted smoothly. Cut the cable tip using pliers, etc., and make is as round as possible, then insert it.

- When inserting the cable, the cable may stick out from the front of the cover. In such a case, pull the cable backward so that the tip of the cable stays within the plug cover.

3) Using a pliers or special tool, push the plug cover into the plug unit, and pressure-displace it. After performing pressure displacement, verify that the plug cover is securely attached to the plug unit, as shown in the figure at right.

- While performing pressure displacement, the plug cover may rise because it is not latched against the plug unit correctly. This condition indicates that pressure displacement is incomplete. Push the plug cover until it is securely installed in the plug unit.

4.2 External wiring Do the action of the input terminal of CL1X4-D1C3 by using the power supply supplied from the CC-Link/LT interface. The sensor connected with the input terminal must use the one of the NPN opening collector transistor type. External wiring

All 24G pin are connected within the module (common). The module power and external power supply for the input are supplied by the power adapter or the dedicated power supply. Notes:

+24V +V 24G X0

+24V DA DB 24G

R

CL1X4-D1C3

. . .

CON1

+24V +V 24G X1

CON2

+24V +V 24G X3

CON4 R

R

R

R

R

Three-wire type sensor (NPN output type)

Detection circuit

Two-wire type sensor (NPN output type)

Connector for CC-Link/LT interface

Isolation

Interface connector for I/O

DC DC

*1

Detection circuit

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

R

Italy MITSUBISHI ELECTRIC EUROPE B.V. Singapore MITSUBISHI ELECTRIC ASIA PTE. LTD,

Specifications subject to change without notice.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.

Italian Branch Centro Direzionale Colleoni - Palazzo Sirio, Viale Colleoni 7, 20864 Agrate Brianza (MB), Italy Tel : +39-039-60531/+39-039-6053-342(NC)

Spain MITSUBISHI ELECTRIC EUROPE, B.V. Spanish Branch Carretera de Rubi 76-80-AC.420, E-08190 Sant Cugat del Valles (Barcelona), Spain Tel : +34-935-65-3131/+34-935-65-2236(NC)

France MITSUBISHI ELECTRIC EUROPE B.V. French Branch 25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France Tel : +33-1-55-68-55-68

Czech Republic MITSUBISHI ELECTRIC EUROPE B.V. Czech Branch, Prague Office Pekarska 621/7, 155 00 Praha 5, Czech Republic Tel : +420-255-719-200

Poland Mitsubishi Electric Europe B.V. Polish Branch ul. Krakowska 48, 32-083 Balice, Poland Tel : +48-12-347-65-00

307 Alexandra Road, Mitsubishi Electric Building, Singapore 159943 Tel : +65-6473-2308

Thailand Mitsubishi Electric Factory Automation (Thailand) Co., Ltd. 12th Floor, SV.City Building, Office Tower 1, No. 896/19 and 20 Rama 3 Road, Kwaeng Bangpongpang, Khet Yannawa, Bangkok 10120, Thailand Tel : +66-2682-6522~31

Indonesia PT. Mitsubishi Electric Indonesia Gedung Jaya 8th Floor, JL. MH.Thamrin No.12, Jakarta Pusat 10340, Indonesia Tel : +62-21-3192-6461

India Mitsubishi Electric India Pvt. Ltd. Gurgaon Branch 2nd Floor, Tower A & B, Cyber Greens, DLF Cyber City, DLF Phase - III, Gurgaon - 122002, Haryana, India Tel : +91-124-4630300

Australia MITSUBISHI ELECTRIC AUSTRALIA PTY. LTD. 348 Victoria Road PO BOX11, Rydalmere, N.S.W 2116, Australia Tel : + 61-2-9684-7777

When connecting a two-wire type sensor or input equipment containing a parallel resistor, select a sensor or equipment whose leakage current is 1.7mA or less. If the leakage current is more than 1.7mA, connect a bleeder resistor obtained in the following calculation formula.

Circuit image

The power capacity W of the bleeder resistor R is as follows:

Please set the response speed (DIP switch) according to the ON or OFF time of the input signal. When setting 1.5 ms: Set both the ON and OFF time of the input signal to 1.5 ms or more. When setting 0.5 ms: Set both the ON and OFF time of the input signal to 0.5 ms or more.

R

24V DC

Leakage current

Input impedance 5.6 k 1.7 mA or less

R: Bleeder resistor

Sensor Unit

Detection circuit

1.7(mA) Leakage current(mA) - 1.7(mA)

R(k) < 5.6(k)

(Input voltage) 2

R W =

5. Specifications 5.1 General specifications

Item Specification Ambient working temperature

0 to 55C (32 to 131F)

Ambient storage temperature -25 to 75C (-13 to 167F)

Ambient operating humidity

5 to 95%RH: Dew condensation shall not be considered.

Ambient storage humidity 5 to 95%RH: Dew condensation shall not be considered.

Vibration resistance (*1)

When intermittent vibration is present Number of times of sweep

Frequency Acceleration Half amplitude

10 times in each of X, Y and Z directions (for 80 min)

10 to 57Hz 0.075mm 57 to 150Hz 9.8m/s2 When continuous vibration is present Frequency Acceleration Half amplitude 10 to 57Hz 0.035mm 57 to 150Hz 4.9m/s2

Impact resistance (*1) 147 m/s2, 3 times in each of X, Y and Z directions

Operating atmosphere Corrosive gas shall not be present.

Operating altitude 2,000m(6561'8") or less (*2)

Installation place Inside control panel (*3)

Over-voltage category or less (*4)

Degree of contamination 2 or less (*5)

Notes: *1 The criterion is shown in IEC61131-2.

atmospheric pressure which can be generated around the altitude of 0 m. If the module is used in such an environment, it may fail.

*3 The module can be used in any environment even outside the control panel as far as the requirements of the ambient operating temperature, the ambient operating humidity, etc. are satisfied.

*4 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V.

*5 This index indicates the degree of conductive generating substances in the environment in which the module is used. The degree of contamination 2 indicates that contamination is caused by generation of only non-conductive substances. In this degree, however, temporary conduction may be caused by accidental condensation.

5.2 Input specifications Item Specification

Input method DC input (Power supply supplied from CC-Link/LT interface)

Number of inputs 4 points Isolation method Isolation with photocoupler Rated input voltage 24V DC Rated input current Approx. 4 mA

Operating voltage range 20.4 to 28.8V DC (24V DC -15% to +20%) Ripple ratio: Within 5%

Max. simultaneous ON input points 100% (at 24V DC)

ON voltage/ON current 19 V or more/3 mA or more OFF voltage/OFF current 11 V or less/1.7 mA or less Input resistance 5.6 k

Response time

OFFON 0.5ms/1.5 ms or less (at 24V DC) Selected by DIP switch (default value = OFF/1.5ms).

ONOFF 0.5ms/1.5 ms or less (at 24V DC) Selected by DIP switch (default value = OFF/1.5ms).

Common wiring method 4 points/1 common (sensor connector 3-wire type)

5.3 Performance specifications Item Specification

Module power supply

Voltage 20.4 to 28.8V DC (24V DC -15% to +20%) Ripple ratio: Within 5%

Current consumption 35mA (when all points are ON)

Initial current 70mA Max. allowable

momentary power failure period

PS1:1ms

Number of stations occupied 4-, 8- or 16-point mode: 1 station

Noise durability 500Vp-p Noise width: 1s Cycle: 25 to 60 Hz (by noise simulator)

Withstand voltage 500V AC for 1 min between primary area (external DC terminal) and secondary area (internal circuit)

Isolation resistance 10 M or higher between primary area (external DC terminal) and secondary area (internal circuit) by 500V DC insulation resistance tester

Protection class IP2X I/O part connection method Connection with terminal block

Module installation method DIN rail installation, mounted by screws of type M4 0.7mm(0.03") 16mm(0.63") or larger Can be installed in six directions

Mass (weight) 0.04 kg (0.09 lbs)

6. Outside Dimensions

4 9 (1

.9 3 ")

69(2.72") 23.6(0.93")

60.5(2.39")0.4(0.02")

4 1 (1

.6 2 ")

0 .4

(0 .0

2 ")

IN

4 .5

(0 .1

8 ")

2 2 (0

.8 7 ")

6 .5

(0 .2

6 ")

6 (0

.2 4 ")

10

(0.4")

Center of DIN rail

2 3 .6

(0 .9

3 ")

2 - 4.5(0.18") mounting hole (M4 mounting screw)

Unit: mm(inches)

This manual confers no industrial property rights or any rights of any other kind, nor