Lull 644B Operators Manual

Lull 644B Forklift Operators manual cover

Pages 42

Year 1997

Language(s)

of 42

Lull 644B Forklift Operators Specification

The Lull 644B forklift is a robust piece of machinery designed for efficient material handling in construction and industrial settings. Engineered for performance and durability, it features a powerful diesel engine that delivers reliable power to handle demanding lifting tasks. The forklift is equipped with a telescopic boom, allowing for extended reach and flexibility in maneuvering materials to elevated heights, making it ideal for high-rise construction projects.

The 644B model boasts an impressive maximum lift capacity of 6,000 pounds, ensuring it can handle substantial loads with ease. It offers a maximum lift height of approximately 42 feet, providing significant elevation to place materials accurately at various heights. The machine's hydraulic system is designed for smooth and precise operation, enhancing control and safety during use.

Operator comfort and safety are prioritized in the design, with an ergonomically designed cabin that includes intuitive controls, a comfortable seating arrangement, and excellent visibility for navigating busy work sites. The cabin is constructed to protect the operator from environmental elements while maintaining a clear line of sight to the operational area.

The Lull 644B also emphasizes stability and maneuverability, featuring a robust four-wheel drive system that ensures excellent traction on uneven terrain. The unit's steering capabilities allow for tight turns and easy positioning in restricted spaces, enhancing its versatility on the job site.

Maintenance and serviceability have been streamlined, with accessible engine components and diagnostic features that minimize downtime and ensure the forklift remains operational with minimal interruptions. Overall, the Lull 644B forklift combines power, efficiency, and operator-friendly features, positioning it as a reliable choice for demanding material handling tasks.

Lull 644B Forklift Operators F.A.Q.

How do I properly start the Lull 644B forklift?

To start the Lull 644B forklift, ensure the parking brake is engaged, the transmission is in neutral, and all hydraulic controls are in their neutral positions. Turn the ignition key to the start position until the engine starts, then release the key.

What should I check during the daily maintenance of the Lull 644B forklift?

Daily maintenance should include checking fluid levels (engine oil, hydraulic fluid, coolant), inspecting tires for wear and proper inflation, examining hydraulic hoses and connections for leaks, and ensuring all lights and indicators are functioning.

How can I troubleshoot hydraulic issues on the Lull 644B forklift?

If you experience hydraulic issues, check for adequate hydraulic fluid levels, inspect for leaks or damaged hoses, ensure the hydraulic filter is not clogged, and verify that the control levers are functioning properly.

What are the recommended load handling practices for the Lull 644B forklift?

Always ensure the load is secure and evenly distributed. Do not exceed the forklift's load capacity, and keep the load as low as possible during transportation. Use proper mast tilt to stabilize the load when necessary.

How do I perform a pre-operation inspection on the Lull 644B forklift?

Conduct a visual inspection of the forklift, checking for any visible damage. Inspect fluid levels, tires, brakes, and steering. Confirm that all controls and safety devices are operational before use.

What should I do if the Lull 644B forklift engine fails to start?

Check the battery connections and ensure they are clean and secure. Verify that there is sufficient fuel and the fuel shut-off valve is open. Inspect the ignition switch and starter for faults.

How often should the oil be changed on the Lull 644B forklift?

The engine oil should typically be changed every 250 operating hours or as specified in the operator’s manual. Always use the recommended oil type and replace the oil filter at each oil change.

What are the safety features of the Lull 644B forklift that operators should be aware of?

Operators should be aware of the seat belt, ROPS (Roll-Over Protective Structure), backup alarm, horn, and emergency brake as key safety features. Regularly test these features to ensure they are functioning properly.

How can I improve the fuel efficiency of the Lull 644B forklift?

To improve fuel efficiency, maintain consistent speeds, avoid idling for extended periods, perform regular maintenance, and ensure the engine is properly tuned. Keep tires properly inflated and reduce unnecessary loads.

What steps should be taken if the Lull 644B forklift overheats?

If the forklift overheats, stop the vehicle and turn off the engine. Allow it to cool before checking the coolant level and inspecting for leaks. Ensure the radiator and cooling fan are functioning properly.