Gradall 544C-10 Illustrated Parts Manual

Pages 171

Year 2007

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of 171

Gradall 544C-10 Forklift Specification

The Gradall 544C-10 Forklift is a robust and versatile piece of machinery designed for demanding construction and industrial applications. It features a powerful diesel engine that delivers efficient performance and reliability, ensuring optimal functionality in various work environments. The forklift has a maximum lift capacity of 10,000 pounds, allowing it to handle heavy loads with ease. Its lift height reaches up to 44 feet, providing excellent vertical reach and flexibility for material handling tasks.

The Gradall 544C-10 is equipped with a four-wheel-drive system, enhancing its maneuverability and stability across challenging terrains. Its operator cabin is designed for comfort and safety, featuring ergonomic controls and comprehensive visibility to help reduce operator fatigue and increase productivity. The hydraulic system is engineered for precise load handling, offering smooth operation and control.

This forklift model incorporates a durable telescopic boom, facilitating extended reach and enabling efficient load placement at various heights and distances. The Gradall 544C-10 is built with a robust frame and high-quality components, ensuring long-term durability and minimal maintenance requirements. The machine's design emphasizes ease of serviceability, with accessible components that simplify routine maintenance and reduce downtime.

Overall, the Gradall 544C-10 Forklift is a reliable and efficient solution for heavy-duty lifting and material handling, combining high performance with operator comfort and safety features suitable for a wide range of industrial applications.

Gradall 544C-10 Forklift F.A.Q.

How do I perform a basic pre-operation inspection on the Gradall 544C-10 Forklift?

Start by checking the fluid levels including engine oil, hydraulic fluid, and coolant. Inspect the tires for proper inflation and any visible damage. Ensure that all lights and signals are operational. Check for any hydraulic leaks and ensure the load chart is legible and in place.

What should be done if the Gradall 544C-10 Forklift doesn't start?

Verify the battery connections are secure and free of corrosion. Check the fuel level and ensure the fuel shutoff valve is open. Inspect the fuses for any that may be blown. If these steps do not resolve the issue, consult the service manual for further diagnostics.

How can I troubleshoot hydraulic system issues on the Gradall 544C-10 Forklift?

Check for any visible leaks in the hydraulic hoses and connections. Ensure that the hydraulic fluid is at the correct level and is not contaminated. Listen for unusual noises when operating the hydraulic controls, which might indicate a blockage or pump issue.

What is the recommended maintenance schedule for the Gradall 544C-10 Forklift?

Perform daily checks of fluid levels, tires, and safety features. Conduct a more thorough inspection and service every 250 hours, including oil and filter changes, lubrication of moving parts, and inspection of all belts and hoses.

How do I adjust the forks on the Gradall 544C-10 Forklift?

To adjust the forks, lower them to the ground, and ensure the forklift is turned off. Manually slide the forks to the desired position, ensuring they are locked in place with the retaining pins. Make sure both forks are aligned to maintain balance while lifting.

What are common signs of transmission issues in the Gradall 544C-10 Forklift?

Common signs include slipping gears, unusual noises during operation, and difficulty in changing gears. If these symptoms are present, inspect the transmission fluid for proper level and contamination. Consider professional servicing if issues persist.

How do I calibrate the load management system on the Gradall 544C-10 Forklift?

Refer to the operator's manual for specific calibration instructions. Typically, the process involves setting the forklift on a level surface, ensuring it is unloaded, and following the calibration prompts on the system display.

What should be done if the Gradall 544C-10 Forklift overheats?

Check the coolant level and top it off if necessary. Inspect the radiator and cooling fan for blockages or damage. Ensure the thermostat is functioning correctly. If the problem persists, have a professional examine the cooling system.

How do I replace the air filter on the Gradall 544C-10 Forklift?

Locate the air filter housing, remove the cover, and take out the old filter. Clean the housing of any debris before inserting the new air filter. Replace the cover securely, ensuring a tight seal to prevent dust entry.

What are the safety precautions when operating the Gradall 544C-10 Forklift?

Always wear appropriate personal protective equipment (PPE) such as hard hats and high-visibility vests. Perform a pre-operation check, use seat belts, and never exceed the load capacity. Be aware of the surroundings and avoid quick, sharp turns.