Perkins 904F-E28T Maintenance Manual

Pages 108

Year 2021

Language(s)

of 108

Perkins 904F-E28T Engine Specification

The Perkins 904F-E28T engine is a robust and versatile power unit designed to meet the stringent demands of various industrial applications. It features a 2.8-liter displacement and operates with a turbocharged, direct injection system, delivering reliable performance and fuel efficiency. The engine is compliant with EU Stage V and U.S. EPA Tier 4 Final emissions standards, ensuring it meets environmental regulations while maintaining optimal operational efficiency.

The 904F-E28T offers a power output range of up to 74.5 kW (100 hp) at 2600 rpm, providing ample power for medium-duty applications. Its compact design facilitates ease of installation and integration into various equipment, making it an ideal choice for OEMs. The engine incorporates advanced technologies such as a diesel oxidation catalyst (DOC) and a selective catalytic reduction (SCR) system to minimize emissions and particulate matter.

Durability and reliability are paramount in the design of the 904F-E28T, with features such as a robust cast iron cylinder block and head, which enhance its longevity and resistance to wear. It also boasts a high-pressure common rail fuel system that ensures precise fuel delivery for optimal combustion and efficiency. Maintenance is simplified with extended service intervals and easily accessible service points, reducing downtime and operational costs.

The Perkins 904F-E28T engine is engineered to provide exceptional performance, compliance, and reliability for a wide range of industrial applications, including construction, agriculture, and material handling. Its advanced emission control strategies, coupled with its compact and efficient design, make it a sustainable choice for businesses seeking to reduce their environmental footprint while maintaining high productivity.

Perkins 904F-E28T Engine F.A.Q.

What are the routine maintenance tasks for the Perkins 904F-E28T engine?

Routine maintenance for the Perkins 904F-E28T engine includes regular oil changes, replacing air and fuel filters, checking the coolant level, inspecting belts and hoses, and ensuring the proper functioning of the electrical system.

How do I troubleshoot starting problems with the Perkins 904F-E28T engine?

To troubleshoot starting problems, check the battery charge and connections, inspect the starter motor, ensure fuel lines are not blocked, check the fuel quality, and examine the ignition system for any faults.

What is the recommended oil type for the Perkins 904F-E28T engine?

The recommended oil for the Perkins 904F-E28T engine is a high-quality, diesel engine oil that meets or exceeds the API CI-4 specification. Always refer to the engine manual for specific viscosity recommendations based on ambient temperature.

How often should the air filter be replaced on the Perkins 904F-E28T engine?

The air filter should be inspected regularly and replaced every 500 hours of operation or more frequently in dusty conditions to ensure optimal engine performance.

What should I do if the Perkins 904F-E28T engine overheats?

If the engine overheats, immediately shut it down and allow it to cool. Check the coolant level, inspect for leaks, ensure the radiator is clean and unobstructed, and verify that the thermostat and water pump are functioning correctly.

Can I use biodiesel in the Perkins 904F-E28T engine?

Yes, the Perkins 904F-E28T engine can use biodiesel up to a B20 blend (20% biodiesel, 80% standard diesel) as long as the biodiesel meets the specifications of ASTM D6751 or EN 14214.

What is the procedure for bleeding the fuel system on the Perkins 904F-E28T engine?

To bleed the fuel system, open the bleed screws on the fuel filter and injector pump. Manually pump the fuel primer until fuel free of air bubbles flows from the bleed screws, then tighten them. Follow the manufacturer's specific procedure for your engine model.

How do I check the valve clearance on the Perkins 904F-E28T engine?

To check the valve clearance, remove the valve cover, rotate the engine to top dead center on the compression stroke, and use a feeler gauge to measure the clearance between the rocker arm and valve stem. Adjust as necessary to the specifications provided in the engine manual.

What are the signs of a failing turbocharger on the Perkins 904F-E28T engine?

Signs of a failing turbocharger include reduced engine power, excessive exhaust smoke, unusual noises from the turbo, and increased oil consumption. Regular inspections can help identify issues early.

How should I store the Perkins 904F-E28T engine if not in use for an extended period?

For extended storage, drain the fuel system or add a fuel stabilizer, change the oil, disconnect the battery, cover the engine to protect it from dust and moisture, and rotate the engine periodically to prevent seizure.