Perkins 403J-E17T Maintenance Manual

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Year 2022

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Perkins 403J-E17T Engine Specification

The Perkins 403J-E17T engine is a compact, turbocharged diesel engine designed for a wide range of industrial applications. It belongs to the Perkins 400 Series, known for its reliability, performance, and fuel efficiency. The 403J-E17T is a 1.7-liter, three-cylinder engine that delivers an impressive power output of up to 36.9 kW (49.5 hp) at 2800 rpm. This engine is engineered to meet stringent emission standards, including EU Stage V and U.S. EPA Tier 4 Final, making it suitable for use in regions with strict environmental regulations.

The 403J-E17T features a common rail direct fuel injection system, which optimizes fuel combustion and contributes to its low fuel consumption and reduced emissions. Its compact size and light weight make it an ideal choice for equipment where space is at a premium. The engine's design emphasizes durability and ease of maintenance, with a robust construction that includes a cast iron engine block and cylinder head.

The turbocharger enhances the engine's performance by increasing air intake, providing higher power density and improved torque characteristics. This makes the 403J-E17T well-suited for demanding applications such as construction machinery, material handling equipment, and agricultural vehicles.

Perkins offers a range of optional equipment and configurations for the 403J-E17T, allowing it to be tailored to specific application requirements. The engine's advanced electronic controls ensure optimal performance and easy integration with modern machine systems. Overall, the Perkins 403J-E17T is a versatile and efficient engine choice, delivering reliable power and meeting the needs of various industrial sectors.

Perkins 403J-E17T Engine F.A.Q.

What is the recommended oil type and capacity for the Perkins 403J-E17T engine?

The recommended oil type for the Perkins 403J-E17T engine is SAE 15W-40. The engine's oil capacity is approximately 7.9 liters (2.1 gallons).

How often should the air filter be replaced on the Perkins 403J-E17T engine?

The air filter should be inspected every 250 hours of operation and replaced every 500 hours or as needed, depending on the operating conditions.

What is the procedure for bleeding the fuel system on the Perkins 403J-E17T?

To bleed the fuel system, first ensure the fuel tank is full. Open the bleed screw on the fuel filter and pump the priming lever until fuel free of air bubbles flows from the screw. Tighten the bleed screw afterwards.

How can I check the coolant level in the Perkins 403J-E17T engine?

To check the coolant level, ensure the engine is cool. Remove the radiator cap and ensure the coolant is at the correct level, just below the neck of the radiator. Top up if necessary.

What are common signs of a failing turbocharger in the Perkins 403J-E17T?

Common signs of a failing turbocharger include excessive exhaust smoke, increased oil consumption, and a noticeable loss of power. Regular inspection and maintenance can prevent these issues.

What is the correct procedure for winterizing the Perkins 403J-E17T engine?

To winterize the engine, drain the cooling system and refill with a 50/50 mixture of antifreeze and water. Ensure the fuel tank is full to prevent condensation, and change the oil and filter.

How do I reset the service interval indicator on the Perkins 403J-E17T engine?

To reset the service interval indicator, use the control panel to navigate to the service menu. Follow the on-screen instructions to reset the interval after completing maintenance.

What should I do if the Perkins 403J-E17T engine fails to start?

Check the battery connections and charge, inspect the fuel supply for blockages, and ensure the air filter is clean. If problems persist, consult a professional technician.

How often should the Perkins 403J-E17T engine undergo a full service?

A full service is recommended every 500 hours of operation or annually, whichever comes first. This includes oil and filter changes, coolant checks, and inspection of all belts and hoses.

What precautions should be taken when storing the Perkins 403J-E17T engine for an extended period?

When storing the engine, ensure it is clean and dry. Fill the fuel tank to prevent condensation, change the oil, and remove the battery to prevent discharge. Cover the engine to protect it from dust and moisture.