Perkins 800D Maintenance Manual

Pages 78

Year 2021

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Perkins 800D Engine Specification

The Perkins 800D Engine is a robust and reliable power unit designed to meet the demands of various industrial applications. It is known for its durability, efficiency, and adaptability. This engine features a four-cylinder, 4.4-liter displacement that delivers a power output ranging from 49.2 to 90 kW depending on the configuration. It operates at a maximum speed of 2200 rpm, making it suitable for a wide range of operations, from construction machinery to agricultural equipment.

The engine's design includes advanced fuel injection technology, which ensures optimal fuel consumption and reduced emissions, aligning with stringent global emission standards. Its turbocharged system enhances performance by providing increased power density and better torque characteristics. The compact design of the Perkins 800D allows for easy installation and integration into existing equipment, while its robust construction ensures long service life and minimal downtime.

The engine's cooling system is designed to maintain optimal operating temperatures, enhancing efficiency and reliability. It also features an efficient air filtration system that protects the engine from contaminants, thereby extending its operational life. Regular maintenance is facilitated by the engine's accessible components, which simplify servicing and reduce maintenance costs.

In summary, the Perkins 800D Engine is engineered to provide dependable performance in demanding industrial environments. Its combination of power, efficiency, and reliability makes it a preferred choice for operators seeking a durable engine solution tailored to meet modern industrial needs.

Perkins 800D Engine F.A.Q.

What is the recommended oil type for Perkins 800D Engine?

Perkins recommends using SAE 15W-40 oil for the 800D engine under most operating conditions.

How often should the oil be changed in a Perkins 800D Engine?

The oil should be changed every 250 hours of operation or at least once a year, whichever comes first.

What is the proper procedure for bleeding air from the fuel system of a Perkins 800D Engine?

To bleed air from the fuel system, locate the bleed screw on the fuel filter, loosen it, and manually pump the fuel primer until a steady stream of fuel flows out, then retighten the screw.

What are the common causes of overheating in a Perkins 800D Engine?

Common causes include low coolant levels, a faulty thermostat, blocked radiator, or a malfunctioning water pump.

How can I troubleshoot starting issues with my Perkins 800D Engine?

Check the battery charge, inspect the starter motor, ensure fuel supply is adequate, and check for any air in the fuel system.

What is the correct valve clearance for a Perkins 800D Engine?

The recommended valve clearance for a cold engine is 0.20 mm (0.008 in) for both intake and exhaust valves.

How do I perform a basic maintenance check on a Perkins 800D Engine?

Perform regular checks on oil levels, coolant levels, inspect belts and hoses for wear, and ensure air filters are clean.

What steps should be taken if the Perkins 800D Engine emits excessive smoke?

Check for air filter blockages, ensure proper fuel quality, inspect the turbocharger for wear, and verify that injectors are functioning correctly.

How can I ensure my Perkins 800D Engine runs efficiently?

Regular maintenance such as timely oil changes, using recommended fuel and oil, and ensuring the cooling system operates efficiently helps in maintaining engine efficiency.

What regular inspections are necessary for the Perkins 800D Engine's cooling system?

Inspect coolant levels, check for leaks, ensure the radiator is not blocked, and verify the operation of the thermostat and water pump.