Husqvarna GT54LS Operator's Manual V2
en
sp
English/Spanish586 23 90-49 Rev. 6
Operators Manual Manual de Operario
GT54LS
Gasoline containing up to 10% ethanol (E10) is accept- able for use in this machine. The use of any gasoline ex- ceeding 10% ethanol (E10) will void the product warranty.
Esta mquina puede utilizar gasolina con un con- tenido de hasta el 10% de etanol (E10). El uso de una gasolina que supere el 10% de etanol (E10) anular la garanta del producto.
Please read the operator's manual carefully and make sure you understand the instructions before using the machine.
Por favor lea cuidadosamente y comprenda estas intrucciones antes de usar esta maquina.
2
I. CHILDREN
WARNING! CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.
WARNING! CHILDREN CAN BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
SAFETY RULES Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
II. GENERAL OPERATION Read, understand, and follow all instructions on the ma-
chine and in the manual before starting. Do not put hands or feet near rotating parts or under the
machine. Keep clear of the discharge opening at all times. Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades. Ensure the area is clear of bystanders before operating.
Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back ing. Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.
Slow down before turning. Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.
Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of
alcohol or drugs. Watch for traffic when operating near or crossing road ways. Use extreme caution when loading or unloading the ma-
chine into a trailer or truck. Always wear eye protection when operating machine. Use ear protectors to avoid damage to hearing. Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury.
Follow the manufacturer's recommendation for wheel weights or counterweights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con- nect spark plug wire and place wire where it can not contact spark plug.
WARNING Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.
WARNING Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.
WARNING: Do not coast down a hill in neut- ral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
Be alert and turn machine off if a child enters the area. Before and while backing, look behind and down for small
children. Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine. Use extreme caution when approaching blind corners,
shrubs, trees, or other objects that may block your view of a child.
3
III. SLOPE OPERATION
WARNING! When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15.
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extreme caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow up and down slopes, not across. Watch for holes, ruts, bumps, rocks, or other hidden ob-
jects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes.
Do not shift to neutral and coast downhill. Avoid starting, stopping, or turning on a slope. If the tires
lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Use extreme caution while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
SAFETY RULES Safe Operation Practices for Ride-On Mowers
IV. TOWING Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment. On slopes, the weight of the towed equipment may cause
loss of traction and loss of control. Travel slowly and allow extra distance to stop.
V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other sources
of ignition. Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Never fuel the machine indoors. Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately. Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE Never operate machine in a closed area. Keep all nuts and bolts tight to ensure the equipment is
in safe working condition. Never tamper with safety devices. Never interfere with
the intended function of a safety device or reduce the protection provided by a safety device. Check there proper operation regularly. NEVER operate a machine with a safety device that does not function properly.
Keep machine free of grass, leaves, or other debris build- up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine run ning.
Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extreme caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as nec- essary.
Use ear protectors to avoid damage to hearing.
Always wear eye protection when operating machine.
4
SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 UNASSEMBLED PARTS ............................................... 5 ASSEMBLY ................................................................. 6-9 OPERATION ........................................................... 11-18
MAINTENANCE SCHEDULE ...................................... 19 MAINTENANCE ..................................................... 19-24 SERVICE AND AD JUST MENTS ............................ 25-30 STORAGE .................................................................... 31 TROU BLE SHOOT ING ............................................ 31-33 ESPAOL .................................................................... 35
TABLE OF CONTENTS
Gasoline Capacity and type:
4.0 Gallons (15,14 L) Unleaded Regular
Oil Type: (API-SJ-SN)
SAE 30 (above 32F/0C) SAE 5W30 (above 32F/0C)
Oil Capacity: w/Filter: w/o Filter:
64 oz (1,96 L) 60 oz (1,77 L)
Spark Plug: Champion 795135 Gap: .030"(0,76mm)
Charging System: 16 AMPS @ 3600 RPM
Battery: Amp/Hr: Min. CCA: Case Size:
28 230 U1R
Blade Bolt Torque: 45-55 FT. LBS. (62-75 Nm)
PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have com pe tent, well-trained tech ni- cians and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the SAFETY RULES.
CUSTOMER RESPONSIBILITIES Read and observe the safety rules. Follow a regular schedule in maintaining, caring for
and using your tractor. Follow the instructions under Maintenance and Stor-
age sec tions of this manual. Wear proper Personal Protective Equipment (PPE)
while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or, open toed footwear.
Always let someone know you are outside mowing.
WARNING: This tractor is equipped with an internal com- bus tion engine and should not be used on or near any un- im proved forest-covered, brush-covered or grass-cov ered land unless the engines exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest authorized service center/department.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
SUPPORT / HELP If you require assistance or have questions concerning the application, operation, maintenance or parts for your product: Visit our website: www.husqvarna.com Call Us Toll Free: 1-800-487-5951
5
UNASSEMBLED PARTS
(5) Large Retainer Springs
(1) Small Retainer Springs
61/3-1 )5( srehsaW .D.O
(2) Rear Lift Link Assemblies
(1) Front Lift Link Assembly
(1) Anti-Sway Bar (1) 3/4 O.D. Washers
(1) Small Retainer Springs
(1) 1-1/4 O.D. Washer
(1) Wheel (1) 3/8-16 Locknut
(1) Shoulder Bolt
Mower
If Equipped
(2) Keys
Slope SheetKeys (1) Oil Drain Tube
Mower Front Wheel
(1) Quick Connect
Battery
(2) Hex Bolts
(2) Nut Keps
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(1) 1/2" wrench Tire pressure gauge
(1) 3/4" wrench Pliers
(1) 3/4" socket w/drive ratchet
(1) 9/16" wrench Flashlight When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons
from carton. Remove end panels and lay side panels flat. Remove mower and packing materials. Check for any additional loose parts or cartons and
remove.
6
ASSEMBLY
ADJUST SEAT (See Fig. 2) Sit in seat. Lift up adjustment lever (A) and slide seat until a com-
fortable position is reached which allows you to press clutch/brake pedal all the way down.
Release lever to lock seat in position.
TO INSTALL MOWER AND DRIVE BELT (See Figs. 3 - 15) 1. SET PARKING BRAKE LEVER AND LOWER AT-
TACHMENT LIFT LEVER (See Fig. 2 and 3) Depress clutch/brake pedal all the way down and hold. Pull parking brake lever up and hold, re lease pres sure
from clutch/brake pedal, then release parking brake lever. Pedal should re main in brake position. Ensure parking brake will hold tractor secure.
PARKING BRAKE LEVER
Fig. 3
CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and en- gage in lowest position. Lift lever is located on left side of fender.
Fig. 2
A
NOTE: You may now roll your tractor off the skid. Continue using the instructions that follow to remove the tractor from the skid.
WARNING: Before start ing, read, un der stand and fol- low all in struc tions in the Op er a tion section of this man u al. Ensure tractor is in a well-ventilated area. Ensure the area in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols) Raise attachment lift lever to its highest po si tion. Release parking brake by de press ing clutch/brake
ped al. Place freewheel control in "TRANS MIS SION DIS EN-
GAGED" position. (See TO TRANS PORT in the Op er a tion section of this manual.)
Roll tractor forward off skid. Continue with the instructions that follow.
CONNECT BATTERY (See Fig. 1) WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.
NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See BATTERY in the Maintenance section of this manual for charging instructions.) Determine battery location. Battery location will be
under the seat or the hood. Lift seat pan or hood to raised position. Remove two terminal caps and discard. First connect RED battery cable to positive (+) terminal
with bolt and nut as shown. Tighten securely. Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) ter mi nal with remaining bolt and nut. Tighten se cure ly.
Lower seat pan or hood. NOTE: For battery installation see REPLACING BATTERY in the Service and Adjustments section in this manual.
Fig. 1
02605
NUT
POSITIVE (RED) CABLE
NEGATIVE (BLACK)
CABLE
BOLT
TERMINAL COVER
LABEL TERMINAL CAP
BEFORE REMOVING TRACTOR FROM SKID
7
ASSEMBLY
TRANSAXLE
02965
FRONT
BACK
ENGINE
Q. DEFLECTOR SHIELD
Q
Fig. 6
90 END INTEGRATED WASHER END
ANTI-SWAY BAR (S) TOWARDS TOWARDS TRANSAXLE MOWER DECK
From right side of mower, first insert 90 end of anti-sway bar (S) into hole in transaxle bracket (T), located near left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED) (See Fig. 9 - 11)
Fig. 9
02965
A. MOWER SIDE SUSPENSION ARMS
Q. DEFLECTOR SHIELD
Q
A
Fig. 8
4. SLIDE MOWER UNDER TRACTOR (See Fig. 8) Bring belt forward and check belt for proper routing in
all mower pulley grooves.
NOTE: Be sure mower side suspension arms (A) are point- ing forward before sliding mower under tractor.
Slide mower under tractor until it is centered under tractor.
LIFT LEVER
Fig. 4
H. FRONT MOWER BRACKET
W. FRONT GAUGE WHEEL
X. SHOULDER BOLT
Y. 1-1/4 O.D. WASHER
Z. 3/8-16 LOCKNUT
Fig. 5
YZ
WH
X
Fig. 7
3. TURN STEERING WHEEL LEFT AND POSITION MOWER (See Fig. 6)
Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield (Q) to the right.
2. ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER (See Fig. 5)
A. MOWER SIDE SUSPENSION ARMS
B. RETAINER SPRING C. REAR LIFT LINK(S) D. RIGHT SIDE REAR MOWER
BRACKET E. FRONT LIFT LINK ASSEMBLY F. FRONT SUSPENSION BRACKET H. FRONT MOWER BRACKET I. LEFT SIDE REAR MOWER
BRACKET K. BELT TENSION ROD L. LOCKING BRACKET M. ENGINE CLUTCH PULLEY Q. DEFLECTOR SHIELD S. ANTI-SWAY BAR W. FRONT GAUGE WHEEL
E
A
M F B
K
C
C
S
W
H
Q
I
D
L
8
ASSEMBLY
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 12)
Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B).
Repeat on opposite side of tractor.
BD A
A. MOWER SIDE SUSPENSION ARMS
B. RETAINER SPRING
D. RIGHT SIDE REAR MOWER BRACKET
Fig. 12
NOTE: Depending on model, bracket (T) may be differ- ent than shown but hole for anti-sway bar will be in same position/location.
ANTI-SWAY BAR (S) LOCATION
TRANSAXLE BRACKET (T)
LOCATED BETWEEN REAR
TIRES
PLACE 90 END INTO HOLE
S
T S. ANTI-SWAY BAR T. TRANSAXLE BRACKET
Fig. 10 8 ATTACH FRONT LINK (E) (See Fig. 14) Turn steering wheel to position wheels straight forward. From front of tractor, insert rod end of front link (E)
through front hole in tractor front suspension bracket (F). Move to left side of mower and and insert large retainer
spring (G) through hole in front link (E) behind front suspension bracket (F).
Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer spring (J).
NOTE: Requires deck lifting.
Fig. 14
FRONT LINK LOCATION
EG
F
M
E. FRONT LIFT LINK ASSEMBLY F. FRONT SUSPENSION BRACKET G. LARGE RETAINER SPRING H. FRONT MOWER BRACKET J. SMALL RETAINER SPRING M. ENGINE CLUTCH PULLEY
J
H
Fig. 13
7. ATTACH REAR LIFT LINKS (C) (See Fig. 13) Insert rod end of rear lift link (C) into hole (U) in tractor
lift shaft suspension arm and pivot link down to mower. Lift rear corner of mower and position slot in link as-
sembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.
Repeat on opposite side of tractor.
C. REAR LIFT LINK(S) D. RIGHT SIDE REAR
MOWER BRACKET U. HOLED
C
U
S
D
T
D. RIGHT SIDE REAR MOWER BRACKET
S. ANTI-SWAY BAR T. TRANSAXLE
BRACKET
Fig. 11
Pivot the integrated washer end of anti-sway bar (S) towards mower deck bracket on right side of mower. Insert integrated washer end of bar into hole in rear mower bracket (D). Move mower as needed to insert integrated washer end of bar into rear mower bracket (D).
Secure with small washer and small retainer spring as shown.
9
ASSEMBLY
CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- erly leveled. See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual.
CHECKLIST BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been com plet ed. No remaining loose parts in carton. Battery is properly prepared and charged. Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory). Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure and wires are properly clamped.
Before driving tractor, be sure free wheel control is in transmission engaged position (see TO TRANS- PORT in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded
gasoline. Become familiar with all controls, their location and
function. Operate them before you start the engine. Be sure brake system is in safe operating condition. Be sure Operator Presence System and Reverse
Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
It is important to purge the transmission before op erating your tractor for the first time. Follow proper starting and transmission purging instructions (See TO START EN GINE and PURGE TRANSMISSION in the Op er a tion section of this manual).
CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.
CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is operating properly. See TO CHECK BRAKE in the Service and Adjustments section of this manual.
9 INSTALL BELT ON ENGINE CLUTCH PULLEY (M) (See Fig. 7 & 15)
Disengage belt tension rod (K) from locking bracket (L). Install belt onto engine clutch pulley (M).
M. ENGINE CLUTCH PULLEY
M
Fig. 15
IMPORTANT: Check belt for proper routing in all mower pulley grooves and under mandrel covers.
Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.
Raise attachment lift lever to highest position. If necessary, adjust gauge wheels before op er at ing
mower as shown in the Operation section of this manual.
MOWER DRIVE BELT INSTALLATION Follow procedure described in TO REPLACE MOWER BLADE DRIVE BELT in the "Service and Adjustments" section of this manual.
10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
FAST SLOWREVERSE NEUTRAL HIGH LOW
ENGINE OFF
MOWER HEIGHT
ENGINE ON
ENGINE START
MOWER LIFT
IGNITION SWITCH
CLUTCH/ BRAKE PEDAL
PARKING BRAKE
FREE WHEEL (Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT CLUTCH
ENGAGED
ATTACHMENT CLUTCH
DISENGAGED
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage.
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
15 15
(SEE SAFETY RULES SECTION)
DIFFERENTIAL LOCK
COLD WEATHER STARTING POSITION
REVERSE FORWARD FUEL BATTERYREVERSE OPERATION
SYSTEM (ROS)
LIGHTS ONCRUISE CONTROL EAR PROTECTION
RECOMMENDED
11
OPERATION KNOW YOUR TRACTOR
READ THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the American National Standards Institute.
Fig. 16
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the brake position.
(D) THROTTLE CONTROL - Used for starting and control- ling engine speed.
(E) ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades or other attachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive pedal.
(K) FORWARD DRIVE PEDAL - Used for forward move- ment of tractor.
(L) REVERSE DRIVE PEDAL - Used for reverse move- ment of tractor.
(M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly tow ing the trac tor with the engine off.
(P) HOURMETER - Indicates hours of operation.
(S) BATTERY INDICATOR/CHARGING PLUG - Indicates the status of the battery.
(Y) DIFFERENTIAL LOCK SWITCH - Used to engage and disengage the differential lock on transaxle.
(Z) AMMETER - Indicates charging (+) or discharging (-) of battery.
A
D
B
F
C
Q
H G
E
S Y
J
L
K
P Z
M
12
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE(See Fig. 17) Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine. Depress brake pedal (B) all the way down and hold. Pull parking brake lever (C) up and hold, re lease pres-
sure from brake pedal (B), then release parking brake lever. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.
Fig. 17
Fig. 19
Fig. 18
TO USE THROTTLE CONTROL (D) (See Fig. 19) Always operate engine at full speed (fast). Operating engine at less than full speed (fast) reduces
the engine's operating efficiency. Full speed (fast) of fers the best mower per for mance.
( ) ATTACHMENT CLUTCH SWITCH ENGAGED
( ) ATTACHMENT CLUTCH SWITCH DIS EN GAGED
B
C
GROUND DRIVE - To stop ground drive, depress brake pedal into full
BRAKE position. IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.
STOPPING (See Fig. 18) MOWER BLADES - To stop mower blades, place attachment clutch control
in the DIS EN GAGED position ( ).
ENGINE - Move throttle control (D) to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to back fire. Turn ignition key (F) to STOP position and remove key.
Always remove key when leaving tractor to prevent un author ized use.
Never use the cold weather starting position to stop the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO DISCHARGE AND GO DEAD.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause browning of grass. To eliminate this possibility, al ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com- plete ly, as described above, and set parking brake before leav ing the op er a- tor's position.
F D
13
OPERATION TO MOVE FORWARD AND BACKWARD (See Fig. 20) The direction and speed of movement is controlled by the forward and reverse drive pedals. Start tractor and release parking brake. Slowly depress forward (K) or reverse (L) drive pedal to
begin movement. Ground speed increases the further down the pedal is depressed.
Fig. 20
TO USE CRUISE CONTROL (J) (See Fig. 20) The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other con di tions such as trimming at slow speeds may cause the cruise control to dis en gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning. With forward drive pedal depressed to desired speed,
pull cruise control lever (J) up and hold while lifting your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal or tap on forward drive pedal.
Fig. 22
J L
K
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 22) The position of the attachment lift lever (A) determines the cutting height.
Put attachment lift lever in desired cutting height slot.
The cutting height range is ap prox i mate ly 1 to 4" (25,4 to 101,6 mm). The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6" (152,4 mm) in height should be mowed twice. Make the first cut relatively high; the second to de sired height.
A
TO USE DIFFERENTIAL LOCK CONTROL (Y) (See Fig. 21) To engage differential lock, stop the tractor and push
the differential lock switch to the "ON" position.
NOTE: Driving for long periods of time with the differential lock engaged is not detrimental or abusive to the system.
CAUTION: To minimize the risk of dam- age, avoid engaging differential lock while vehicle is in motion.
Drive tractor forward. As the rear tires rotate the differential lock will engage.
NOTE: Operators may notice displacement or turfing of grass in turns with differential lock engaged. To disengage differential lock, push differential lock
switch to the "OFF" position. If the differential lock does not disengage, steering the vehicle from side to side will assist.
Fig. 21
Y
14
Fig. 24
OPERATION
REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the attachment clutch en- gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM - Only use if you are certain no children or other bystanders will enter the mowing area. Depress brake pedal all the way down. With engine running, turn ignition key counterclockwise
to ROS "ON" position. Look down and behind before and while backing. Slowly depress reverse drive pedal to start movement. When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
ROS "ON" POSITION
ENGINE "ON" POSITION (NORMAL OPERATING)
02828
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector chute in place (See Fig. 24).
TO STOP MOWER BLADES Disengage at tach ment clutch con trol.
Fig. 23
TO ADJUST GAUGE WHEELS (See Fig. 23) Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface. Adjust mower to desired cutting height (See TO AD-
JUST MOWER CUT TING HEIGHT in this sec tion of manual).
With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in ap pro pri ate hole. Tighten se cure ly.
Repeat for all, installing gauge wheel in same adjust- ment hole.
3/4
9/16
TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitat- ing or cutting off when operating your equipment on rough, rolling terrain or hills. Select desired height of cut. (See "TO ADJUST MOWER
CUTTING HEIGHT".) Start mower blades by engaging at tach ment clutch
control.
15
OPERATION
Fig. 25
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15 and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills. If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake. To restart movement, slowly release parking brake and
brake pedal. Slowly depress appropriate drive pedal to slowest set ting. Make all turns slowly.
TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
TRANSMISSION ENGAGED
TRANSMISSION DISENGAGED
TO TRANSPORT (See Fig. 16 & 25) When push ing or tow ing your trac tor, ensure transmission is disengaged by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor. Raise attachment lift to highest position with at tach ment
lift control. Pull freewheel control out and into the slot and release
so it is held in the disengaged position. Do not push or tow tractor at more than two (2) mph
(3,2 km/h). To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, ensure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
BATTERY INDICATOR/CHARGING PLUG (See Fig. 26) The Battery Indicator displays the status of the battery. There are three different indicator lights:
1. RED Charge necessary
2. YELLOW Charge recommended
3. GREEN Charge not necessary
Fig. 26
RED
YELLOW
GREEN CHARGING
PLUG
NOTE: Wait 30 minutes after battery use for accurate charge indication.
For charging, the battery can be charged through the Charging Plug.
WARNING: The Charging Plug only fits CTEK's 12 volt chargers between 0.8 - 10 Amps and must only be used with these chargers.
See your local dealer for an available charger.
HOURMETER The hourmeter shows the total number of hours the engine has run. To service engine and mower, see the Maintenance section of this manual.
16
OPERATION BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the fac- tory already filled with sum mer weight oil.
Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until FULL mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting. (See OIL VISCOSITY CHART in the Maintenance sec tion of this manual.)
To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32F (0C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occu