Husqvarna GT2254 Owner's Manual V2
en
02139
GT2254 Owner's Manual
2
I. GENERAL OPERATION Read, understand, and follow all instructions on the
machine and in the manual before starting. Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instruc tions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back- ing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Ma- terial may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
SAFETY RULES Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent ac- cidental starting when setting up, transport ing, ad justing or making re- pairs, al ways dis connect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec ommended by and com- ply with spec ications of the man u- facturer of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose traction with the ground and cause you to lose control of your tractor.
WARNING Engine exhaust, some of its con stituents, and cer- tain vehicle com ponents contain or emit chem icals known to the State of Cal ifor nia to cause can cer and birth de fects or oth er re pro ductive harm.
WARNING Battery posts, terminals and related ac cessories contain lead and lead compounds, chem icals known to the State of Cal ifor nia to cause can cer and birth defects or oth er re pro ductive harm. Wash hands after handling.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning. Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good arti cial light.
Do not operate the machine while under the in uence of alcohol or drugs.
Watch for traf c when operating near or crossing road- ways.
Use extra care when loading or unloading the machine into a trailer or truck.
Always wear eye protection when operating ma- chine.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
Follow the manufacturer's recommendation for wheel weights or counterweights.
Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow up and down slopes, not across. Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill. Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine with grass catchers or other at tachments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
3
Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back- ing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 Max), not across. Choose a low ground speed so that you will not have
to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
SAFETY RULES Safe Operation Practices for Ride-On Mowers
III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the
area. Before and while backing, look behind and down for
small children. Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.
IV. TOWING Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip- ment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other
sources of ignition. Use only approved gasoline container. Never remove gas cap or add fuel with the engine run-
ning. Allow engine to cool before refueling. Never fuel the machine indoors. Never store the machine or fuel container where there
is an open ame, spark, or pilot light such as on a water heater or other appliances.
Never ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when lling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi- ately.
Never over ll fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE Never operate machine in a closed are. Keep all nuts and bolts tight to be sure the equipment
is in safe working condition. Never tamper with safety devices. Check their proper
operation regularly. Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuel- soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine run ning.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec- ommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
4
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem- edy, please contact your nearest authorized service center/ department We have competent, well-trained tech nicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the SAFETY RULES.
CUSTOMER RESPONSIBILITIES Read and observe the safety rules. Follow a regular schedule in maintaining, caring for
and using your tractor. Follow the instructions under Maintenance and Stor-
age sec tions of this own ers manual.
WARNING: This tractor is equipped with an internal com- bus tion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the en gines exhaust system is equipped with a spark arrester meeting ap plicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muf er is available through your nearest authorized service centre/department.
SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS....................................... 4 CUSTOMER RESPONSIBILITIES................................. 4 ASSEMBLY.................................................................6-9 OPERATION ........................................................... 10-15 MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE ..................................................... 16-19 SERVICE AND AD JUSTMENTS ............................ 20-25 STORAGE .................................................................... 26 TROU BLESHOOT ING ............................................ 27-28 REPAIR PARTS - TRACTOR .................................. 30-47 WARRANTY................................................................. 51
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS Gasoline Capacity 5.0 Gallons and type: Unleaded Regular
Oil Type (API: SG-SL): SAE 30 (above 32F) SAE 5W-30 (below 32F)
Oil Capacity: W/ Filter: 4.0 Pints W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC (Gap: .040")
Ground Speed (MPH): Forward LO: HI: 1st 0.7 1.7 2nd 1.4 3.3 3rd 2.3 5.4 Reverse 0.9 2.1
Tire Pressure: Front: 14 PSI Rear: 10 PSI
Charging System: 16 AMPS@3600 RPM
Battery: AMP/HR: 35 MIN. CCA: 280 Case Size: U1R
Blade Bolt Torque: 45-55 FT. LBS.
5
UNASSEMBLED PARTS
(2) Keys
Slope Sheet
Keys
Gauge Wheels
(4) Washers 3/8 x 3/4 x 14 Ga.
(4) Wheels (4) Adjusting
Bars
(4) Retainer Springs (double loop)
(4) Clevis Pins
(4) Locknuts 3/8-16
(1) Oil Drain Tube For Future Use
(4) Shoulder Bolt
Steering Wheel
Steering Wheel Insert
Seat
Mower
(2) Retainer Springs (double loop)
(2) Flanged Pins
Premium Steering Adapter
Steering Sleeve
(1) Knob
(1) Washer 17/32 x 1-3/16 x 12 Gauge
6
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed. (1) Pliers (1) Tire pressure gauge (1) 9/16" wrench (1) Utility knife (2) 1/2" wrenches (1) 3/4" wrench
When right or left hand is mentioned in this man ual, it means when you are in the operating po sition (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CAR TON UNPACK CARTON Remove all accessible loose parts and parts cartons
from carton. Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels at. Remove mower and packing materials. Check for any additional loose parts or cartons and
remove.
FIG. 1
02173
FIG. 2
LABEL
CHECK BATTERY (See Fig. 2) Lift hood to raised position. If this battery is put into service after month and year
indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BAT TERY" in Maintenance section of this manual for charging instructions).
BEFORE REMOVING TRAC TOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1) Remove locknut and large at wash er from steering
shaft. Position front wheels of the tractor so they are pointing
straight forward. Slide the steering sleeve over the steering shaft. Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter. Secure steering wheel to steering shaft with locknut
and large at wash er pre viously removed. Tight en securely.
Snap steering wheel insert into cen ter of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
02818
STEERING WHEEL INSERT
LOCK NUT
LARGE FLAT WASHER
STEERING WHEEL
STEERING SHAFT
STEERING SLEEVE
STEERING WHEEL ADAP- TOR
7
ASSEMBLY
FIG. 4
2466
02464
SEAT PAN
SHOULDER BOLT
ADJUSTMENT KNOB
FLAT WASHER
SEAT
FIG. 3
INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. Remove adjustment knob and at washer securing
seat to cardboard packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the cardboard pack- ing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment knob and at washer loosely. Do not tighten.
Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its ad justed position. Raise seat and tighten adjustment knob securely.
SHOULDER BOLT
GAUGE WHEEL
3/8 WASHER
ADJUSTING BAR
PIN
RETAINER SPRING
3/8-16 CENTER LOCKNUT
ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4 and 5) The gauge wheels are designed to keep the mower deck in proper position when operating mower. Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.
For ease of mower to tractor as sembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.
SET ALL WHEELS TO 4TH HOLE FROM TOP
FIG. 5
NOTE: You may now roll or drive your tractor off the skid. Follow the ap propri ate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Op- eration section for location and function of controls) Press lift lever plunger and raise at tachment lift lever
to its highest po sition. Release parking brake by depressing clutch/brake
pedal. Place gearshift lever in neutral (N) po sition. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Op eration section for location and func tion of con- trols)
WARNING: Before starting, read, un derstand and follow all in struc tions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been com- plet ed.
Check engine oil level and ll fuel tank with gasoline. Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake. Place gear shift lever in neutral (N) position. Press lift lever plunger and raise at tachment lift lever
to its highest position. Start the engine. After engine has started, move throttle
control to idle position. Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear. Slowly release clutch/brake pedal and slowly drive
tractor off skid. Apply brake to stop tractor, set parking brake and place
gearshift lever in neutral position. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
8
ASSEMBLY
FIG. 6
INSTALL MOWER AND DRIVE BELT (Sees Fig. 6 and 7) See MOWER AND DRIVE BELT ASSEMBLY Supplement Sheet for additional guidance on this assembly.
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park- ing brake. Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with de ector shield to the right.
Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.
Slide mower under tractor until it is centered under trac- tor. DO NOT connect any pins. When properly centered the front mower brackets should be aligned so when the front suspension plate is lowered it should slide between the mower brackets.
Lower attachment lift lever to lowest position. Cut plastic tie and lower front suspension plate. ATTACH FRONT PLATE - From left side of mower, posi-
tion front plate assembly between front mower brackets, align holes, position anged pin notch horizontally and insert the pin all the way. The notch is in line with the hole in pin.
Secure pin with double loop retainer spring between the plate and mower bracket. If necessary, move mower side-to-side to give space between plate and mower bracket.
Go to right hand side of mower and insert pin and retainer spring in the same manner.
02786
GAUGE WHEEL
REAR MOWER PINS
FRONT PLATE ASSEMBLY
ELECTRIC CLUTCH PULLEY
DEFLECTOR SHIELD
FRONT MOWER BRACKET
BELT TENSION ROD DISENGAGED POSITION
LOCKING BRACKET
FLANGED PIN - POSITION NOTCH HORIZONTALLY
DOUBLE LOOP RETAINER SPRINGS
SUSPENSION ARMS
CONNECT REAR PINS - Connect right hand side rst. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.
Go to left side of mower and connect rear pin in the same manner.
Disengage belt tension rod. From right side of tractor, install belt onto engine clutch
pulley. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. Engage belt tension rod on locking bracket.
CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.
Raise attachment lift lever to highest position. Adjust gauge wheels before op er ating mower as shown
in the Operation section of this manual.
9
ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overin ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. Reduce tire pressure to PSI shown in PRODUCT
SPECIFICATIONS section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS See the gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See TO ADJUST BRAKE in the Service and Adjustments section of this manual.
CHECKLIST BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- FORMANCE AND SAT ISFAC TION FROM THIS QUALITY PROD UCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum
1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. All tires are properly in ated. (For shipping purposes,
the tires were overin ated at the factory). Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly in ated for leveling).
Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
Check wiring. See that all con nections are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: Engine oil is at proper level. Fuel tank is lled with fresh, clean, regular unleaded
gasoline. Become familiar with all controls, their location and
function. Operate them before you start the engine. Be sure brake system is in safe operating condition. Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing.
OPERATION
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL (Automatic Models only)
OVER TEMP LIGHT
KEEP AREA CLEAR SLOPE HAZARDS
1515
(SEE SAFETY RULES SECTION)
BATTERY REVERSE FORWARD
FAST SLOW
ENGINE ONENGINE OFF
OIL PRESSUREFUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE LOCKED
PARKING BRAKE UNLOCKED
REVERSE NEUTRAL HIGH LOW
ATTACHMENT CLUTCH ENGAGED
PARKING BRAKE
IGNITION SWITCH
ATTACHMENT CLUTCH DISENGAGED
P
ENGINE START
MOWER LIFT
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage.
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
REVERSE OPERATION
SYSTEM (ROS)
LIGHTS ON
11
OPERATION
02825_LSW
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this man ual for future reference.
HEIGHT ADJUSTMENT KNOB
GEAR SHIFT LEVER
AMMETER - Indicates battery charging(+) or discharg- ing(-).
ATTACHMENT CLUTCH SWITCH - Used to engage mow er blades or other attachments mounted to your trac tor. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and brak- ing the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er height.
IGNITION SWITCH - Used to start and stop the engine.
LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks brake pedal into the brake position.
RANGE SHIFT LEVER - Allows high (H) or low (L) speed for all forward and reverse gears.
REVERSE OPERATION SYSTEM (ROS) ON POSI- TION - Allows operation of mower deck or other powered attachment while in reverse.
THROTTLE CONTROL - Used to control engine speed.
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
PARKING BRAKE LEVER
ATTACHMENT CLUTCH SWITCH
LIFT LEVER
IGNITION SWITCH
THROTTLE CONTROL
AMMETER
CHOKE CON TROL
ROS "ON" POSITION
CLUTCH/ BRAKE PEDAL
LIFT LEVER PLUNGER
LIGHT SWITCH
RANGE SHIFT LEVER
12
OPERATION
FIG. 8
TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. knob in to disengage.
TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. Operating engine at less than full throttle reduces the
battery charging rate. Full throttle of fers the best mower per for mance.
02146
HEIGHT ADJUSTMENT KNOB
CLUTCH/ BRAKE PEDAL DRIVE POSITION
CHOKE CONTROL
DISENGAGED POSITION
PUSH IN TO DISENGAGE
AT TACH MENT CLUTCH SWITCH PULL OUT TO ENGAGE
IGNITION KEY
PARKING BRAKE ENGAGED POSITION
THROTTLE CONTROL LEVER
BRAKE POSITION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per form ing any adjustments or repairs. We rec ommend a wide vision safety mask over spectacles or stan dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the oper ator to leave the seat without rst setting the parking brake will shut off the engine. Depress clutch/brake pedal into full BRAKE position
and hold. Place parking brake lever in ENGAGED position and
release pressure from clutch/brake pedal. Pedal should remain in BRAKE position. Make sure parking brake will hold tractor secure.
GEAR SHIFT LEVER
STOPPING (See Fig. 8) MOWER BLADES - To stop mower blades,move attachment clutch switch
to DIS ENGAGED po sition. GROUND DRIVE - To stop ground drive, depress clutch/brake pedal into
full BRAKE position. Move gearshift lever to neutral (N) position. ENGINE - Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to back re. Turn ignition key to STOP position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause browning of grass. To eliminate this possibility, al- ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com- pletely, as described above, before leav ing the operator's position; to empty grass catcher, etc.
TO MOVE FORWARD AND BACKWARD (See Fig. 8) The direction and speed of movement is controlled by the gearshift lever. Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position. Move gearshift and range shift levers to desired po-
sition. Slowly release clutch/brake pedal to start move-
ment. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height ad- justment knob in desired direction. Turn knob clockwise ( ) to raise cutting height. Turn knob counterclockwise ( ) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed. The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the rst cut relatively high; the second to desired height.
13
OPERATION
DEFLECTOR SHIELD
FIG. 10
FIG. 9
02142
PUSH IN TO "DISENGAGE"
ATTACHEMNT CLUTCH SWITCH PULL OUT TO "ENGAGE"
LIFT LEVER HIGHEST POSIITON
LOWEST POSITION
01977
CLEVIS PIN
RETAIN ER SPRING
TO ADJUST GAUGE WHEELS (See Fig. 9) Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE:Adjust gauge wheels with tractor on a at level surface. Adjust mower to desired cutting height (See TO AD-
JUST MOWER CUT TING HEIGHT in the Operation section of this manual).
Remove retainer spring and clevis pin which secure each gauge wheel bar.
Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
Replace retainer spring into clevis pin. Be sure all gauge wheels are in the same setting. IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. Select desired height of cut. Lower mower with attachment lift control. Start mower blades by engaging attachment clutch
control. TO STOP MOWER BLADES - disengage attachment
clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the de ector shield in place.
REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the attachment clutch en- gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM - Depress clutch/brake pedal all the way down and
hold. With engine running, turn ignition key counterclockwise
to ROS "ON" position. Look down and behind before backing. Move gear shift lever to reverse (R) po sition and slowly
release clutch/brake pedal to start movement. When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
02828
ROS "ON" POSITION ENGINE "ON" POSITION (NORMAL OPERATING)
14
OPERATION ADD GASOLINE Fill fuel tank to bottom of ller neck. Do not over ll.
Use fresh, clean, regular un leaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32F(0C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can at- tract moisture which leads to sep aration and for mation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In structions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TOWING CARTS AND OTHER AT TACH - MENTS Tow only the attachments that are recommended by and comply with speci cations of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
TO TRANSPORT Raise attachment lift to highest position with at tachment
lift control. When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position. Do not push or tow tractor at more than ve (5)
MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already lled with sum mer weight oil. Check engine oil with tractor on level ground. Remove oil ll cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until FULL mark on dipstick is reached. Do not over ll.
For cold weather operation you should change oil for easier starting (See OIL VISCOSITY CHART in the Maintenance sec tion of this manual).
To change engine oil, see the Maintenance section in this manual.
TO START ENGINE (See Fig. 7) When starting the engine for the rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Sit on seat in operating position, depress clutch/brake
pedal and set parking brake. Place gear shift lever in neutral (N) position. Move attachment clutch to DISENGAGED position. Move throttle control to fast position Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below. Insert key into ignition and turn key clockwise to
START position and release key as soon as engine starts. Do not run starter continuously for more than fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes great er than 15 and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to
slower position. If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
15
OPERATION
FIG. 11
00272
MOWING TIPS Tire chains cannot be used when the mower housing
is attached to tractor. Mower should be properly leveled for best mowing per-
formance. See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this man ual.
The left hand side of mower should be used for trim- ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until nished (See Fig. 11).
If grass is extremely tall, it should be mowed twice to reduce load and possible re hazard from dried clip- pings. Make rst cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mow- ing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lect ing a low enough gear to give the mower cut ting perfor mance as well as the quality of cut de sired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.
WARM WEATHER STARTING (50 F and above) When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50 F and below) When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.
The attachments can be used during the engine warm- up period and may require the choke con trol be pulled out slight ly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual.
16
BEFORE EACH USE
T R A C T 0 R
Inspect Muffler/Spark Arrester
Lubrication Chart
Check Brake Operation
Clean Air Filter
Change Engine Oil (with oil filter)
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Battery Level
Check Tire Pressure
Clean Battery and Terminals
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
MAINTENANCE SCHEDULE
EVERY 8 HOURS
EVERY 25 HOURS
EVERY 50 HOURS
EVERY 100 HOURS
EVERY SEASON
SERVICE DATES
Check for Loose Fasteners
BEFORE STORAGE
Check Engine Oil Level
Clean Engine Cooling Fins
Sharpen/Replace Mower Blades
Check Operator Presence and ROS Systems
Clean Air Screen
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more of