Contents

1 MEANS OF REPRESENTATION
- 1.1 Symbols used
- 1.2 Formats used
2 SAFETY ADVICE
- 2.1 Use definition - intended use
- 2.2 Safety advice
- 2.3 Degrees of risk and symbols
- 2.4 Tampering warning
- 2.5 Safe operation
- 2.6 Protective clothing
- 2.7 Work rules
- 2.8 Environment
- 2.9 Owner's Manual
3 IMPORTANT NOTES
- 3.1 Manufacturer and implied warranty
- 3.2 Operating and auxiliary substances
- 3.3 Spare parts, accessories
- 3.4 Service
- 3.5 Figures
- 3.6 Customer service
4 VIEW OF VEHICLE
- 4.1 View of vehicle, front left (example)
- 4.2 View of vehicle, rear right (example)
5 SERIAL NUMBERS
- 5.1 Chassis number
- 5.2 Type label (FE EU, FE AU)
- 5.3 Key number (FE EU, FE AU)
- 5.4 Engine number
- 5.5 Fork part number
- 5.6 Shock absorber part number
6 CONTROLS
- 6.1 Clutch lever
- 6.2 Hand brake lever
- 6.3 Throttle grip
- 6.4 Kill switch (FE EU, FE AU)
- 6.5 Kill switch (FE 501 US)
- 6.6 Horn button (FE EU, FE AU)
- 6.7 Light switch (FE EU, FE AU)
- 6.8 Light switch (FE 501 US)
- 6.9 Turn signal switch (FE EU, FE AU)
- 6.10 Emergency OFF switch (FE AU)
- 6.11 Electric starter button (FE EU, FE 501 US)
- 6.12 Electric starter button (FE AU)
- 6.13 Overview of indicator lamps (FE EU, FE AU)
- 6.14 Overview of indicator lamps (FE 501 US)
- 6.15 Opening filler cap
- 6.16 Closing filler cap
- 6.17 Idle speed adjusting screw
- 6.18 Shift lever
- 6.19 Foot brake lever
- 6.20 Side stand
- 6.21 Steering lock (FE EU, FE AU)
- 6.22 Locking the steering (FE EU, FE AU)
- 6.23 Unlocking the steering (FE EU, FE AU)
7 SPEEDOMETER
- 7.1 Overview
- 7.2 Activation
- 7.3 Message on the speedometer
- 7.4 Setting the speedometer
- 7.5 Setting kilometers or miles
- 7.6 Setting the clock
- 7.7 Setting the service display
- 7.8 Speed, time, and DST distance 1
- 7.9 Speed, time, and DST2 distance 2
- 7.10 AVG average speed, ART operating hours, and ODO total distance covered
8 PREPARING FOR USE
- 8.1 Advice on first use
- 8.2 Running-in the engine
- 8.3 Preparing the vehicle for difficult riding conditions
- 8.4 Preparing for rides on dry sand
- 8.5 Preparing for rides on wet sand
- 8.6 Preparing for rides on wet and muddy surfaces
- 8.7 Preparing for rides at high temperature and slow speed
- 8.8 Preparing for rides at low temperature or in snow
9 RIDING INSTRUCTIONS
- 9.1 Checks and maintenance work when preparing for use
- 9.2 Starting
- 9.3 Starting off
- 9.4 Shifting, riding
- 9.5 Braking
- 9.6 Stopping, parking
- 9.7 Transport
- 9.8 Refueling
10 SERVICE SCHEDULE
- 10.1 Service schedule
- 10.2 Service work (as additional order)
11 TUNING THE CHASSIS
- 11.1 Checking the basic chassis setting with the rider's weight
- 11.2 Compression damping of shock absorber
- 11.3 Adjusting the low-speed compression damping of the shock absorber
- 11.4 Adjusting the high-speed compression damping of the shock absorber
- 11.5 Adjusting the rebound damping of the shock absorber
- 11.6 Measuring rear wheel sag unloaded
- 11.7 Checking the static sag of the shock absorber
- 11.8 Checking the riding sag of the shock absorber
- 11.9 Adjusting the spring preload of the shock absorber
- 11.10 Adjusting the riding sag
- 11.11 Checking basic setting of fork
- 11.12 Adjusting the compression damping of the fork
- 11.13 Adjusting the rebound damping of the fork
- 11.14 Handlebar position
- 11.15 Adjusting the handlebar position
12 SERVICE WORK ON THE CHASSIS
- 12.1 Raising the motorcycle with a lift stand
- 12.2 Removing the motorcycle from the lift stand
- 12.3 Bleeding fork legs
- 12.4 Cleaning the dust boots of the fork legs
- 12.5 Loosening the fork protector
- 12.6 Positioning the fork protector
- 12.7 Removing the fork legs
- 12.8 Installing the fork legs
- 12.9 Removing the fork protector
- 12.10 Installing the fork protector
- 12.11 Removing the lower triple clamp
- 12.12 Installing the lower triple clamp
- 12.13 Checking the steering head bearing play
- 12.14 Adjusting the play of the steering head bearing
- 12.15 Lubricating the steering head bearing
- 12.16 Removing the front fender
- 12.17 Installing the front fender
- 12.18 Removing the shock absorber
- 12.19 Installing the shock absorber
- 12.20 Removing the seat
- 12.21 Mounting the seat
- 12.22 Removing the air filter box lid
- 12.23 Installing the air filter box lid
- 12.24 Removing the air filter
- 12.25 Installing the air filter
- 12.26 Cleaning the air filter and air filter box
- 12.27 Sealing the air filter box
- 12.28 Removing the manifold
- 12.29 Installing the manifold
- 12.30 Removing the main silencer
- 12.31 Installing the main silencer
- 12.32 Changing the glass fiber yarn filling of the main silencer
- 12.33 Removing the right side cover
- 12.34 Installing the right side cover
- 12.35 Removing the fuel tank
- 12.36 Installing the fuel tank
- 12.37 Checking for chain dirt accumulation
- 12.38 Cleaning the chain
- 12.39 Checking the chain tension
- 12.40 Adjusting the chain tension
- 12.41 Checking the chain, rear sprocket, engine sprocket and chain guide
- 12.42 Checking the frame
- 12.43 Checking the swingarm
- 12.44 Checking the routing of the throttle cable
- 12.45 Checking the rubber grip
- 12.46 Additionally securing the rubber grip
- 12.47 Adjusting the basic position of the clutch lever
- 12.48 Checking/rectifying the fluid level of the hydraulic clutch
- 12.49 Changing the hydraulic clutch fluid
- 12.50 Removing the engine guard
- 12.51 Installing the engine guard
13 BRAKE SYSTEM
- 13.1 Checking free travel of hand brake lever
- 13.2 Adjusting free travel of hand brake lever (FE EU, FE AU)
- 13.3 Adjusting the basic position of the hand brake lever (FE 501 US)
- 13.4 Checking the brake discs
- 13.5 Checking the front brake fluid level
- 13.6 Adding front brake fluid
- 13.7 Checking the front brake linings
- 13.8 Changing the front brake linings
- 13.9 Checking the free travel of foot brake lever
- 13.10 Adjusting the basic position of the foot brake lever
- 13.11 Checking the rear brake fluid level
- 13.12 Adding rear brake fluid
- 13.13 Checking the rear brake linings
- 13.14 Changing the rear brake linings
14 WHEELS, TIRES
- 14.1 Removing the front wheel
- 14.2 Installing the front wheel
- 14.3 Removing the rear wheel
- 14.4 Installing the rear wheel
- 14.5 Checking the tire condition
- 14.6 Checking the tire air pressure
- 14.7 Checking spoke tension
15 ELECTRICAL SYSTEM
- 15.1 Removing the battery
- 15.2 Installing the battery
- 15.3 Charging the battery
- 15.4 Changing the main fuse
- 15.5 Changing the fuses of individual power consumers
- 15.6 Removing the headlight mask with the headlight
- 15.7 Installing the headlight mask with the headlight
- 15.8 Changing the headlight bulb
- 15.9 Changing the turn signal bulb (FE EU, FE AU)
- 15.10 Checking the headlight setting
- 15.11 Adjusting the headlight range
- 15.12 Changing the speedometer battery
16 COOLING SYSTEM
- 16.1 Cooling system
- 16.2 Checking the antifreeze and coolant level
- 16.3 Checking the coolant level
- 16.4 Draining the coolant
- 16.5 Refilling coolant
17 TUNING THE ENGINE
- 17.1 Checking the play in the throttle cable
- 17.2 Adjusting the play in the throttle cable
- 17.3 Adjusting the idle speed
- 17.4 Checking the basic position of the shift lever
- 17.5 Adjusting the basic position of the shift lever
18 SERVICE WORK ON THE ENGINE
- 18.1 Changing the fuel screen
- 18.2 Checking the engine oil level
- 18.3 Changing the engine oil and oil filter, cleaning the oil screens
- 18.4 Adding engine oil
19 CLEANING, CARE
- 19.1 Cleaning the motorcycle
- 19.2 Checks and maintenance steps for winter operation
20 STORAGE
- 20.1 Storage
- 20.2 Preparing for use after storage
21 TROUBLESHOOTING
22 FLASH CODE
23 TECHNICAL DATA
- 23.1 Engine
- 23.2 Engine tightening torques
- 23.3 Capacities
  - 23.3.1 Engine oil
  - 23.3.2 Coolant
  - 23.3.3 Fuel
- 23.4 Chassis
- 23.5 Electrical system
- 23.6 Tires
- 23.7 Fork
- 23.8 Shock absorber
- 23.9 Chassis tightening torques
24 SUBSTANCES
25 AUXILIARY SUBSTANCES
26 STANDARDS
INDEX
- A
- B
- C
- D
- E
- F
- H
- I
- K
- L
- M
- O
- P
- R
- S
- T
- U
- V
- W

Husqvarna FE 450 2015 Owner's Manual

Husqvarna FE 450 2015 Motorcycle manual cover

Pages 119

Year 2015

Language(s)

of 119

Husqvarna FE 450 2015 Motorcycle Specification

The Husqvarna FE 450 2015 is a high-performance off-road motorcycle designed for enduro riding. At its core, the bike is powered by a 449.3cc single-cylinder, 4-stroke, liquid-cooled engine, which delivers robust power and torque, suitable for demanding terrains. The engine is paired with a Keihin EMS, ensuring precise fuel injection and optimal performance. Featuring a lightweight chromium-molybdenum steel frame, the FE 450 offers excellent handling and durability. Its suspension system includes a WP USD 4CS fork with a 48mm tube diameter at the front and a WP monoshock with linkage at the rear, providing superior shock absorption and stability.

The motorcycle's braking system is equipped with Brembo hydraulic disc brakes, featuring a 260mm front disc and a 220mm rear disc, ensuring reliable stopping power. The Husqvarna FE 450's wheels are fitted with high-performance Michelin Enduro Competition tires, which offer exceptional grip and control. The fuel tank has a capacity of 9.5 liters, allowing for extended riding sessions without frequent refueling.

Ergonomically designed, the bike features an adjustable handlebar, allowing riders to customize their riding position for maximum comfort. The seat height is set at 970mm, providing ample ground clearance for off-road obstacles. With a dry weight of just 113.5 kg, the FE 450 is agile and easy to maneuver, even in challenging conditions. The motorcycle also includes an electric starter, making it convenient to start in any situation. The Husqvarna FE 450 2015 is a well-engineered machine, combining power, agility, and durability, making it an excellent choice for enduro enthusiasts.

Husqvarna FE 450 2015 Motorcycle F.A.Q.

How do I properly break in a new Husqvarna FE 450 2015 engine?

To break in a new engine, start by warming up the bike for 10 minutes. Ride gently for the first 1-2 hours, gradually increasing the throttle without exceeding half throttle. Change the oil and filter after the first 3 hours of operation.

What type of oil should be used for the Husqvarna FE 450 2015?

The recommended oil for the Husqvarna FE 450 2015 is a high-quality fully synthetic 10W-50 4-stroke engine oil. Always ensure that the oil meets the manufacturer's specifications.

How do I troubleshoot electrical issues on my Husqvarna FE 450 2015?

Start by checking the battery connections for corrosion or looseness. Test the battery voltage with a multimeter. Inspect fuses, and check for any visible wire damage. If issues persist, consult the service manual for specific electrical diagrams and troubleshooting steps.

What is the recommended tire pressure for the Husqvarna FE 450 2015?

For optimal performance, the recommended tire pressure is approximately 12 psi for off-road riding. Adjust according to terrain and riding conditions. Always check the tire pressure when tires are cold.

How often should I replace the air filter on the Husqvarna FE 450 2015?

The air filter should be inspected and cleaned after every ride in dusty conditions. Replace the air filter every 20 hours of riding or if it shows signs of damage or excessive dirt that cannot be cleaned.

What should I do if my Husqvarna FE 450 2015 is overheating?

First, ensure that the radiator is not blocked and is free of debris. Check the coolant level and top off if necessary. Inspect the radiator cap for proper sealing. If the problem persists, the thermostat or water pump may need servicing or replacement.

How do I adjust the chain tension on the Husqvarna FE 450 2015?

To adjust the chain tension, place the bike on a stand, loosen the rear axle nut, and adjust the chain adjusters evenly on both sides. The correct tension is achieved when the chain has about 1 inch of slack at the midpoint. Tighten the axle nut and check alignment before riding.

How can I improve the suspension performance on my Husqvarna FE 450 2015?

Adjust the suspension settings to match your weight, riding style, and terrain. Start with the manufacturer's recommended settings, then fine-tune the rebound and compression damping. Consider upgrading to higher-quality springs or having the suspension professionally tuned for further improvement.

What regular maintenance should be performed on the Husqvarna FE 450 2015?

Regular maintenance includes oil and filter changes every 10 hours, checking and lubricating the chain, inspecting the brake pads and fluid levels, checking tire pressure, and ensuring all bolts are tightened to the correct torque specifications.

How do I store my Husqvarna FE 450 2015 for the winter?

To store the bike for winter, clean it thoroughly, change the oil and filter, fill the fuel tank and add a fuel stabilizer, remove the battery and keep it charged, and store the bike in a dry, temperature-controlled environment. Cover the bike to protect it from dust and moisture.