Contents

IMPORTANT INFORMATION
FOREWORD
TABLE OF CONTENTS
NOTICE
INTRODUCTION
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES
OPERATION WARNINGS
SAFETY WARNING
HANG TAG
LOCATION OF THE IMPORTANT LABELS
SAFETY TRAINING
INTRODUCTION
SECTION I - GENERAL SAFETY INFORMATION
SECTION II - BOMBARDIER 2-UP VEHICLE SAFETY VIDEOCASSETTE
SECTION III - OPERATOR'S GUIDE REVIEW
SECTION IV - HANDS-ON RIDING
DRIVING MANEUVER LIST
INSTRUCTORS CHECK LIST
VEHICLE INFORMATION
HOW TO IDENTIFY YOUR ATV
EMISSION REQUIREMENTS
CONTROLS/INSTRUMENTS/EQUIPMENT
LIQUIDS
BREAK-IN PERIOD
OPERATING INSTRUCTIONS
SPECIAL PROCEDURES
CARGO AND TRANSPORTATION
TROUBLESHOOTING
SPECIFICATIONS
MAINTENANCE INFORMATION
MAINTENANCE CHART
GENERAL
ENGINE
AIR INTAKE SYSTEM
ELECTRICAL
DRIVE TRAIN
STEERING SYSTEM
SUSPENSION
BRAKE
BODY/FRAME
WARRANTY
BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER* ATV PRODUCTS
PRIVACY OBLIGATION/DISCLAIMER
CHANGE OF ADDRESS/OWNERSHIP
CHANGE OF ADDRESS/OWNERSHIP

Rotax Outlander Max 800 XT 2006 Operator's Guide

Rotax Outlander Max 800 XT 2006 Vehicle manual cover

Pages 160

Year 2006

Language(s)

of 160

Rotax Outlander Max 800 XT 2006 Vehicle Specification

The 2006 Rotax Outlander Max 800 XT is a high-performance all-terrain vehicle (ATV) designed for both recreational and utility purposes. It features a robust 799cc, liquid-cooled, V-twin, four-stroke engine, which delivers impressive power and torque for challenging terrains. The engine is equipped with a single overhead camshaft (SOHC) and electronic fuel injection (EFI) to ensure optimal performance and fuel efficiency. The transmission system is a continuously variable transmission (CVT) with high, low, park, neutral, and reverse gears, providing seamless power delivery and versatility in various riding conditions.

The chassis is constructed from a sturdy SST (Surrounding Spar Technology) frame that enhances strength while reducing weight. The independent front and rear suspension systems use MacPherson struts and TTI (Torsional Trailing arm Independent) rear suspension, respectively, offering a smooth and stable ride. Ground clearance stands at 12 inches, enabling the ATV to navigate rough and uneven terrains with ease. The braking system includes dual hydraulic disc brakes at the front and a single hydraulic disc brake at the rear, ensuring reliable stopping power.

The Outlander Max 800 XT comes with a dual-rider seat, providing comfort for both the driver and passenger. Ergonomically designed handlebars and controls enhance rider comfort and control. The ATV is equipped with 25-inch tires mounted on 12-inch cast-aluminum wheels, which contribute to its stability and traction. The fuel tank has a capacity of 5.3 gallons, allowing for extended riding sessions without frequent refueling.

Additional features include a digital gauge that displays speed, RPM, fuel level, and other vital information, as well as a winch and heavy-duty front and rear bumpers for added utility. The 2006 Rotax Outlander Max 800 XT is a versatile ATV that combines power, comfort, and durability for an exceptional off-road experience.

Rotax Outlander Max 800 XT 2006 Vehicle F.A.Q.

What is the recommended oil type for the Rotax Outlander Max 800 XT 2006?

The recommended oil type is 5W-40 synthetic oil, which ensures optimal performance and protection under various temperature conditions.

How often should the air filter be replaced on the Rotax Outlander Max 800 XT 2006?

The air filter should be inspected every 500 miles and replaced if it shows signs of excessive dirt or damage to maintain engine performance.

What is the proper procedure for checking the coolant level?

Ensure the engine is cool, then locate the coolant reservoir. The coolant level should be between the 'MIN' and 'MAX' marks. Add coolant if necessary.

How do I troubleshoot starting issues in the Rotax Outlander Max 800 XT 2006?

Check the battery charge, inspect the spark plugs for wear, and ensure the fuel is fresh. Also, verify that the starter relay and fuses are intact.

What maintenance steps can improve the fuel efficiency of my vehicle?

Regularly clean the air filter, maintain proper tire pressure, use the recommended oil grade, and ensure the throttle and carburetor are well-adjusted.

How to change the drive belt on the Rotax Outlander Max 800 XT 2006?

Remove the clutch cover, then loosen the secondary clutch and slide the old belt off. Install the new belt, ensuring it is oriented correctly, then reassemble.

What is the typical lifespan of the brakes on this vehicle, and how can I extend it?

Brake pads typically last 1,500 to 2,000 miles. To extend their lifespan, avoid harsh braking and regularly inspect pads and rotors for wear.

How can I prevent overheating in my Rotax Outlander Max 800 XT 2006?

Ensure the radiator is clean and free of obstructions, check coolant levels regularly, and inspect the thermostat and cooling fan for proper operation.