Olympus RollerForm User's Manual

Olympus RollerForm manual cover
Pages 158
Year 2020
Language(s)
English en

Olympus RollerForm Specification

The Olympus RollerForm is a state-of-the-art ultrasonic phased array inspection tool designed for efficient and high-quality non-destructive testing (NDT) applications. Engineered for optimal performance on flat surfaces and slightly curved geometries, this device offers a cost-effective solution for inspecting composite materials and other structures where surface condition and inspection speed are critical factors. The RollerForm features a unique rolling probe concept, which integrates a flexible phased array transducer into a durable, water-filled tire. This design ensures consistent coupling, reduces the need for couplant, and minimizes surface preparation time, enhancing operational efficiency.

The phased array transducer is capable of generating high-resolution images, facilitating the detection of subsurface defects such as delaminations, disbonds, and voids with precision. The RollerForm's compact and ergonomic design makes it easy to maneuver, allowing inspectors to cover large areas quickly without compromising accuracy. It is compatible with Olympus' range of portable ultrasonic instruments, providing seamless data acquisition and analysis. The device's user-friendly interface ensures straightforward operation, making it accessible to operators with varying levels of expertise.

Constructed with robust materials, the RollerForm is designed to withstand the rigors of industrial environments while maintaining consistent performance. It offers an adaptable inspection solution for various industries, including aerospace, automotive, and energy sectors, where the integrity of composite and bonded structures is paramount. With its innovative design and advanced capabilities, the Olympus RollerForm stands out as a reliable and efficient tool for modern ultrasonic NDT inspections.

Olympus RollerForm F.A.Q.

What is the Olympus RollerForm used for?

The Olympus RollerForm is used in non-destructive testing, particularly for inspecting composite materials and structures with complex geometries. It is designed to provide consistent coupling and improve the accuracy of ultrasonic testing.

How do I set up the RollerForm for inspection?

To set up the RollerForm, connect it to a compatible ultrasonic instrument, ensure the wheel is filled with the appropriate couplant, and calibrate the system according to the material and geometry of the test specimen.

How can I maintain the RollerForm for optimal performance?

Regularly inspect the wheel and couplant for contamination, clean the outer surfaces with a non-abrasive cleaner, and store the RollerForm in a dry, cool environment when not in use.

What troubleshooting steps can I take if the signal quality is poor?

Check the couplant level, ensure the RollerForm is properly connected to the ultrasonic device, verify calibration settings, and inspect the wheel for any damage or wear that might affect signal transmission.

Can the RollerForm be used on curved surfaces?

Yes, the RollerForm is designed to work on both flat and curved surfaces, making it ideal for inspecting components with complex shapes.

What types of materials can be tested with the RollerForm?

The RollerForm is suitable for a variety of composite materials, including carbon fiber, fiberglass, and other non-metallic composites.

How do I replace the couplant in the RollerForm?

To replace the couplant, follow the manufacturer's instructions to safely drain the old couplant, clean the internal components, and refill with the recommended new couplant, ensuring no air bubbles remain.

What are the key features of the RollerForm?

Key features include a flexible wheel for consistent coupling, compatibility with various ultrasonic instruments, and a design that accommodates complex geometries.

How do I ensure accurate readings when using the RollerForm?

Ensure proper calibration, maintain consistent pressure during scans, use the correct couplant, and regularly check the system for any mechanical or electrical issues.

Is the RollerForm compatible with all Olympus ultrasonic instruments?

The RollerForm is compatible with a range of Olympus ultrasonic instruments. It is advisable to check the specific compatibility with your device model to ensure optimal performance.