Haas NGC Operation Manual v2

,

Haas Automation Inc. 2800 Sturgis Road

Oxnard, CA 93030-8933 U.S.A. | HaasCNC.com

2017 Haas Automation, Inc. All Rights Reserved. Copy by Permission Only. Copyright Strictly Enforced.

Mill Operators Manual

Next Generation Control 96-8210

Revision F December 2017

English Original Instructions

2017 Haas Automation, Inc.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the written permission of Haas Automation, Inc. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Haas Automation strives constantly to improve its high-quality products, the information contained in this manual is subject to change without notice. We have taken every precaution in the preparation of this manual; nevertheless, Haas Automation assumes no responsibility for errors or omissions, and we assume no liability for damages resulting from the use of the information contained in this publication.

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This product uses Java Technology from Oracle Corporation and we request that you acknowledge that Oracle owns the Java Trademark and all Java related Trademarks and agree to comply with the trademark guidelines at www.oracle.com/us/legal/third-party-trademarks/index.html.

Any further distribution of the Java programs (beyond this appliance/machine) is subject to a legally binding End User License Agreement with Oracle. Any use of the commercial features for production purposes requires a separate license from Oracle.

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LIMITED WARRANTY CERTIFICATE

Haas Automation, Inc.

Covering Haas Automation, Inc. CNC Equipment

Effective September 1, 2010

Haas Automation Inc. (Haas or Manufacturer) provides a limited warranty on all new mills, turning centers, and rotary machines (collectively, CNC Machines) and their components (except those listed below under Limits and Exclusions of Warranty) (Components) that are manufactured by Haas and sold by Haas or its authorized distributors as set forth in this Certificate. The warranty set forth in this Certificate is a limited warranty, it is the only warranty by Manufacturer, and is subject to the terms and conditions of this Certificate.

Limited Warranty Coverage

Each CNC Machine and its Components (collectively, Haas Products) are warranted by Manufacturer against defects in material and workmanship. This warranty is provided only to an end-user of the CNC Machine (a Customer). The period of this limited warranty is one (1) year. The warranty period commences on the date the CNC Machine is installed at the Customers facility. Customer may purchase an extension of the warranty period from an authorized Haas distributor (a Warranty Extension), any time during the first year of ownership.

Repair or Replacement Only

Manufacturers sole liability, and Customers exclusive remedy under this warranty, with respect to any and all Haas products, shall be limited to repairing or replacing, at the discretion of the Manufacturer, the defective Haas product.

Disclaimer of Warranty

This warranty is Manufacturers sole and exclusive warranty, and is in lieu of all other warranties of whatever kind or nature, express or implied, written or oral, including, but not limited to, any implied warranty of merchantability, implied warranty of fitness for a particular purpose, or other warranty of quality or performance or noninfringement. All such other warranties of whatever kind are hereby disclaimed by Manufacturer and waived by Customer.

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Limits and Exclusions of Warranty

Components subject to wear during normal use and over time, including, but not limited to, paint, window finish and condition, light bulbs, seals, wipers, gaskets, chip removal system (e.g., augers, chip chutes), belts, filters, door rollers, tool changer fingers, etc., are excluded from this warranty. Manufacturers specified maintenance procedures must be adhered to and recorded in order to maintain this warranty. This warranty is void if Manufacturer determines that (i) any Haas Product was subjected to mishandling, misuse, abuse, neglect, accident, improper installation, improper maintenance, improper storage, or improper operation or application, including the use of improper coolants or other fluids, (ii) any Haas Product was improperly repaired or serviced by Customer, an unauthorized service technician, or other unauthorized person, (iii) Customer or any person makes or attempts to make any modification to any Haas Product without the prior written authorization of Manufacturer, and/or (iv) any Haas Product was used for any non-commercial use (such as personal or household use). This warranty does not cover damage or defect due to an external influence or matters beyond the reasonable control of Manufacturer, including, but not limited to, theft, vandalism, fire, weather condition (such as rain, flood, wind, lightning, or earthquake), or acts of war or terrorism.

Without limiting the generality of any of the exclusions or limitations described in this Certificate, this warranty does not include any warranty that any Haas Product will meet any persons production specifications or other requirements, or that operation of any Haas Product will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of any Haas Product by any person, and Manufacturer shall not incur any liability to any person for any failure in design, production, operation, performance, or otherwise of any Haas Product, other than repair or replacement of same as set forth in the warranty above.

Limitation of Liability and Damages

Manufacturer will not be liable to Customer or any other person for any compensatory, incidental, consequential, punitive, special, or other damage or claim, whether in an action in contract, tort, or other legal or equitable theory, arising out of or related to any Haas product, other products or services provided by Manufacturer or an authorized distributor, service technician, or other authorized representative of Manufacturer (collectively, authorized representative), or the failure of parts or products made by using any Haas Product, even if Manufacturer or any authorized representative has been advised of the possibility of such damages, which damage or claim includes, but is not limited to, loss of profits, lost data, lost products, loss of revenue, loss of use, cost of down time, business good will, any damage to equipment, premises, or other property of any person, and any damage that may be caused by a malfunction of any Haas product. All such damages and claims are disclaimed by Manufacturer and waived by Customer. Manufacturers sole liability, and Customers exclusive remedy, for damages and claims for any cause whatsoever shall be limited to repair or replacement, at the discretion of Manufacturer, of the defective Haas Product as provided in this warranty.

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Customer has accepted the limitations and restrictions set forth in this Certificate, including, but not limited to, the restriction on its right to recover damages, as part of its bargain with Manufacturer or its Authorized Representative. Customer realizes and acknowledges that the price of the Haas Products would be higher if Manufacturer were required to be responsible for damages and claims beyond the scope of this warranty.

Entire Agreement

This Certificate supersedes any and all other agreements, promises, representations, or warranties, either oral or in writing, between the parties or by Manufacturer with respect to subject matter of this Certificate, and contains all of the covenants and agreements between the parties or by Manufacturer with respect to such subject matter. Manufacturer hereby expressly rejects any other agreements, promises, representations, or warranties, either oral or in writing, that are in addition to or inconsistent with any term or condition of this Certificate. No term or condition set forth in this Certificate may be modified or amended, unless by a written agreement signed by both Manufacturer and Customer. Notwithstanding the foregoing, Manufacturer will honor a Warranty Extension only to the extent that it extends the applicable warranty period.

Transferability

This warranty is transferable from the original Customer to another party if the CNC Machine is sold via private sale before the end of the warranty period, provided that written notice thereof is provided to Manufacturer and this warranty is not void at the time of transfer. The transferee of this warranty will be subject to all terms and conditions of this Certificate.

Miscellaneous

This warranty shall be governed by the laws of the State of California without application of rules on conflicts of laws. Any and all disputes arising from this warranty shall be resolved in a court of competent jurisdiction located in Ventura County, Los Angeles County, or Orange County, California. Any term or provision of this Certificate that is invalid or unenforceable in any situation in any jurisdiction shall not affect the validity or enforceability of the remaining terms and provisions hereof, or the validity or enforceability of the offending term or provision in any other situation or in any other jurisdiction.

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Customer Feedback

If you have concerns or questions regarding this Operators Manual, please contact us on our website, www.HaasCNC.com. Use the Contact Haas link and send your comments to the Customer Advocate.

You can find an electronic copy of this manual and other useful information on our website in the Resource Center. Join Haas owners online and be a part of the greater CNC community at these sites:

The Haas Resource Center: DIY Documentation and Procedures diy.haascnc.com

haasparts.com Your Source for Genuine Haas Parts

www.facebook.com/HaasAutomationInc Haas Automation on Facebook

www.twitter.com/Haas_Automation Follow us on Twitter

www.linkedin.com/company/haas-automation Haas Automation on LinkedIn

www.youtube.com/user/haasautomation Product videos and information

www.flickr.com/photos/haasautomation Product photos and information

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Customer Satisfaction Policy

Dear Haas Customer,

Your complete satisfaction and goodwill are of the utmost importance to both Haas Automation, Inc. and the Haas distributor (HFO) where you purchased your equipment. Normally, your HFO will rapidly resolve any concerns you have about your sales transaction or the operation of your equipment.

However, if your concerns are not resolved to your complete satisfaction, and you have discussed your concerns with a member of the HFOs management, the General Manager, or the HFOs owner directly, please do the following:

Contact Haas Automations Customer Service Advocate at 805-988-6980. So that we may resolve your concerns as quickly as possible, please have the following information available when you call:

Your company name, address, and phone number The machine model and serial number The HFO name, and the name of your latest contact at the HFO The nature of your concern

If you wish to write Haas Automation, please use this address:

Haas Automation, Inc. U.S.A. 2800 Sturgis Road Oxnard CA 93030 Att: Customer Satisfaction Manager email: [email protected]

Once you contact the Haas Automation Customer Service Center, we will make every effort to work directly with you and your HFO to quickly resolve your concerns. At Haas Automation, we know that a good Customer-Distributor-Manufacturer relationship will help ensure continued success for all concerned.

International:

Haas Automation, Europe Mercuriusstraat 28, B-1930 Zaventem, Belgium email: [email protected]

Haas Automation, Asia No. 96 Yi Wei Road 67, Waigaoqiao FTZ Shanghai 200131 P.R.C. email: [email protected]

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Declaration of Conformity

Product: Mill (Vertical and Horizontal)*

*Including all options factory- or field-installed by a certified Haas Factory Outlet (HFO)

Manufactured By: Haas Automation, Inc.

2800 Sturgis Road, Oxnard, CA 93030

805-278-1800

We declare, in sole responsibility, that the above-listed products, to which this declaration refers, comply with the regulations as outlined in the CE directive for Machining Centers:

Machinery Directive 2006/42/EC

Electromagnetic Compatibility Directive 2014/30/EU

Additional Standards:

EN 60204-1:2006/A1:2009 EN 614-1:2006+A1:2009 EN 894-1:1997+A1:2008 CEN 13849-1:2015

RoHS: COMPLIANT by Exemption per producer documentation. Exempt by:

a) Large scale stationary industrial tool b) Monitoring and control systems c) Lead as an alloying element in steel, aluminum, and copper

Person authorized to compile technical file:

Jens Thing

Address:

Haas Automation Europe Mercuriusstraat 28 B-1930 Zaventem Belgium

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USA: Haas Automation certifies this machine to be in compliance with the OSHA and ANSI design and manufacturing standards listed below. Operation of this machine will be compliant with the below-listed standards only as long as the owner and operator continue to follow the operation, maintenance, and training requirements of these standards.

OSHA 1910.212 - General Requirements for All Machines

ANSI B11.5-1983 (R1994) Drilling, Milling, and Boring Machines

ANSI B11.19-2003 Performance Criteria for Safeguarding

ANSI B11.23-2002 Safety Requirements for Machining Centers and Automatic Numerically Controlled Milling, Drilling, and Boring Machines

ANSI B11.TR3-2000 Risk Assessment and Risk Reduction - A Guideline to Estimate, Evaluate, and Reduce Risks Associated with Machine Tools

CANADA: As the original equipment manufacturer, we declare that the listed products comply with regulations as outlined in the Pre-Start Health and Safety Reviews Section 7 of Regulation 851 of the Occupational Health and Safety Act Regulations for Industrial Establishments for machine guarding provisions and standards.

Further, this document satisfies the notice-in-writing provision for exemption from Pre-Start inspection for the listed machinery as outlined in the Ontario Health and Safety Guidelines, PSR Guidelines dated April 2001. The PSR Guidelines allow that notice in writing from the original equipment manufacturer declaring conformity to applicable standards is acceptable for the exemption from Pre-Start Health and Safety Review.

Original Instructions

ETL LISTED CONFORMS TO NFPA STD 79

ANSI/UL STD 508 UL SUBJECT 2011

CERTIFIED TO CAN/CSA STD C22.2 N O.73

All Haas CNC machine tools carry the ETL Listed mark, certifying that they conform to the NFPA 79 Electrical Standard for Industrial Machinery and the Canadian equivalent, CAN/CSA C22.2 No. 73. The ETL Listed and cETL Listed marks are awarded to products that have successfully undergone testing by Intertek Testing Services (ITS), an alternative to Underwriters' Laboratories.

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Haas Automation has been assessed for conformance with the provisions set forth by ISO 9001:2008. Scope of Registration: Design and Manufacture of CNC Machines Tools and Accessories, Sheet Metal Fabrication. The conditions for maintaining this certificate of registration are set forth in ISA's Registration Policies 5.1. This registration is granted subject to the organization maintaining compliance to the noted stardard. The validity of this certificate is dependent upon ongoing surveillance audits.

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How to Use This Manual

To get the maximum benefit of your new Haas machine, read this manual thoroughly and refer to it often. The content of this manual is also available on your machine control under the HELP function.

IMPORTANT: Before you operate the machine, read and understand the Operators Manual Safety chapter.

Declaration of Warnings

Throughout this manual, important statements are set off from the main text with an icon and an associated signal word: Danger, Warning, Caution, or Note. The icon and signal word indicate the severity of the condition or situation. Be sure to read these statements and take special care to follow the instructions.

Description Example

Danger means that there is a condition or situation that will cause death or severe injury if you do not follow the instructions given. DANGER: No step. Risk of electrocution, bodily

injury, or machine damage. Do not climb or stand on this area.

Warning means that there is a condition or situation that will cause moderate injury if you do not follow the instructions given. WARNING: Never put your hands between the

tool changer and the spindle head.

Caution means that minor injury or machine damage could occur if you do not follow the instructions given. You may also have to start a procedure over if you do not follow the instructions in a caution statement.

CAUTION: Power down the machine before you do maintenance tasks.

Note means that the text gives additional information, clarification, or helpful hints.

NOTE: Follow these guidelines if the machine is equipped with the optional extended Z-clearance table.

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Text Conventions Used in this Manual

Description Text Example

Code Block text gives program examples. G00 G90 G54 X0. Y0.;

A Control Button Reference gives the name of a control key or button that you are to press.

Press [CYCLE START].

A File Path describes a sequence of file system directories.

Service > Documents and Software >...

A Mode Reference describes a machine mode. MDI

A Screen Element describes an object on the machines display that you interact with.

Select the SYSTEM tab.

System Output describes text that the machine control displays in response to your actions.

PROGRAM END

User Input describes text that you should enter into the machine control.

G04 P1.;

Variable n indicates a range of non-negative integers from 0 to 9.

Dnn represents D00 through D99.

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Contents

Chapter 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 General Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.1 Summary of Types of Operation for Haas Automation Machine Tools . . . . . . . . . . . . . . . . . . . . . . . 2

1.1.2 Read Before Operating . . . . . . . . . . . . . . . . . . 4 1.1.3 Machine Environmental Limits . . . . . . . . . . . . . . . 6 1.1.4 Machine Noise Limits . . . . . . . . . . . . . . . . . . . 7

1.2 Unattended Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3 Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3.1 Machine Behavior with the Door Open . . . . . . . . . . 8 1.3.2 Robot Cells . . . . . . . . . . . . . . . . . . . . . . . . 9 1.3.3 Mist Extraction / Enclosure Evacuation . . . . . . . . . . 10

1.4 Modifications to the Machine . . . . . . . . . . . . . . . . . . . . . . 10 1.5 Improper Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.6 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.1 Decal Symbols Reference . . . . . . . . . . . . . . . . . 12 1.6.2 Other Safety Information. . . . . . . . . . . . . . . . . . 16

1.7 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.1 Vertical Mill Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.2 Horizontal Mill Overview . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.3 Control Pendant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2.3.1 Pendant Front Panel . . . . . . . . . . . . . . . . . . . . 27 2.3.2 Pendant Right Side, Top, and Bottom Panels . . . . . . . 28 2.3.3 Keyboard. . . . . . . . . . . . . . . . . . . . . . . . . . 29 2.3.4 Control Display. . . . . . . . . . . . . . . . . . . . . . . 41 2.3.5 Screen Capture . . . . . . . . . . . . . . . . . . . . . . 62

2.4 Tabbed Menu Basic Navigation . . . . . . . . . . . . . . . . . . . . . 63 2.5 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

2.5.1 Active Icon Help . . . . . . . . . . . . . . . . . . . . . . 64 2.5.2 Active Window Help . . . . . . . . . . . . . . . . . . . . 64 2.5.3 Active Window Commands . . . . . . . . . . . . . . . . 64 2.5.4 Help Index . . . . . . . . . . . . . . . . . . . . . . . . . 64

2.6 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . . 65

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Chapter 3 Control Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 3.1 Control Icon Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 3.2 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . . 80

Chapter 4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 4.1 Machine Power-On . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 4.2 Spindle Warm-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 4.3 Device Manager ([LIST PROGRAM]) . . . . . . . . . . . . . . . . . . 82

4.3.1 Device Manager Operation . . . . . . . . . . . . . . . . 83 4.3.2 File Display Columns . . . . . . . . . . . . . . . . . . . 84 4.3.3 Create a New Program . . . . . . . . . . . . . . . . . . 85 4.3.4 Select the Active Program . . . . . . . . . . . . . . . . . 86 4.3.5 Check Mark Selection . . . . . . . . . . . . . . . . . . . 86 4.3.6 Copy Programs . . . . . . . . . . . . . . . . . . . . . . 86 4.3.7 Edit a Program. . . . . . . . . . . . . . . . . . . . . . . 87 4.3.8 File Commands . . . . . . . . . . . . . . . . . . . . . . 88

4.4 Full Machine Backup . . . . . . . . . . . . . . . . . . . . . . . . . . 89 4.4.1 Selected Machine Data Backup . . . . . . . . . . . . . . 91

4.5 Restoring a Full Machine Backup . . . . . . . . . . . . . . . . . . . . 92 4.5.1 Restoring Selected Backups. . . . . . . . . . . . . . . . 93

4.6 Basic Program Search. . . . . . . . . . . . . . . . . . . . . . . . . . 94 4.7 Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

4.7.1 Tool Holders . . . . . . . . . . . . . . . . . . . . . . . . 94 4.7.2 Advanced Tool Management Introduction . . . . . . . . . 95

4.8 Tool Changers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 4.8.1 Loading the Tool Changer . . . . . . . . . . . . . . . . 101 4.8.2 Umbrella Tool Changer Recovery . . . . . . . . . . . . 106 4.8.3 SMTC Programming Notes . . . . . . . . . . . . . . . 106 4.8.4 SMTC Recovery . . . . . . . . . . . . . . . . . . . . . 107 4.8.5 SMTC Door Switch Panel . . . . . . . . . . . . . . . . 107

4.9 Part Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 4.9.1 Setting Offsets . . . . . . . . . . . . . . . . . . . . . . 108

4.10 Run-Stop-Jog-Continue . . . . . . . . . . . . . . . . . . . . . . . . 111 4.11 Graphics Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 4.12 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . 114

Chapter 5 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 5.1 Create / Select Programs for Editing . . . . . . . . . . . . . . . . . 115 5.2 Program Edit Modes. . . . . . . . . . . . . . . . . . . . . . . . . . 115

5.2.1 Basic Program Editing . . . . . . . . . . . . . . . . . . 115 5.2.2 Manual Data Input (MDI) . . . . . . . . . . . . . . . . 118 5.2.3 Background Edit . . . . . . . . . . . . . . . . . . . . . 119 5.2.4 Program Editor. . . . . . . . . . . . . . . . . . . . . . 119

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5.3 Basic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 124 5.3.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . 125 5.3.2 Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . 127 5.3.3 Completion. . . . . . . . . . . . . . . . . . . . . . . . 127 5.3.4 Absolute vs. Incremental Positioning (G90, G91) . . . . 128

5.4 Tool and Work Offset Calls . . . . . . . . . . . . . . . . . . . . . . 132 5.4.1 G43 Tool Offset . . . . . . . . . . . . . . . . . . . . . 132 5.4.2 G54 Work Offsets . . . . . . . . . . . . . . . . . . . . 132

5.5 Miscellaneous Codes . . . . . . . . . . . . . . . . . . . . . . . . . 133 5.5.1 Tool Functions (Tnn). . . . . . . . . . . . . . . . . . . 133 5.5.2 Spindle Commands . . . . . . . . . . . . . . . . . . . 134 5.5.3 Program Stop Commands . . . . . . . . . . . . . . . . 134 5.5.4 Coolant Commands . . . . . . . . . . . . . . . . . . . 135

5.6 Cutting G-codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 5.6.1 Linear Interpolation Motion . . . . . . . . . . . . . . . 135 5.6.2 Circular Interpolation Motion . . . . . . . . . . . . . . . 135

5.7 Cutter Compensation . . . . . . . . . . . . . . . . . . . . . . . . . 137 5.7.1 General Description of Cutter Compensation . . . . . . 137 5.7.2 Entry and Exit from Cutter Compensation . . . . . . . . 140 5.7.3 Feed Adjustments in Cutter Compensation . . . . . . . 141 5.7.4 Circular Interpolation and Cutter Compensation. . . . . 143

5.8 Canned Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 5.8.1 Drilling Canned Cycles. . . . . . . . . . . . . . . . . . 146 5.8.2 Tapping Canned Cycles . . . . . . . . . . . . . . . . . 146 5.8.3 Boring and Reaming Cycles . . . . . . . . . . . . . . . 147 5.8.4 R Planes . . . . . . . . . . . . . . . . . . . . . . . . . 147

5.9 Special G-codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 5.9.1 Engraving . . . . . . . . . . . . . . . . . . . . . . . . 147 5.9.2 Pocket Milling . . . . . . . . . . . . . . . . . . . . . . 148 5.9.3 Rotation and Scaling. . . . . . . . . . . . . . . . . . . 148 5.9.4 Mirror Image . . . . . . . . . . . . . . . . . . . . . . . 148

5.10 Subprograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 5.10.1 External Subprogram (M98) . . . . . . . . . . . . . . . 149 5.10.2 Local Subprogram (M97) . . . . . . . . . . . . . . . . 152 5.10.3 External Subprogram Canned Cycle Example (M98) . . 153 5.10.4 External Subprograms With Multiple Fixtures (M98) . . 155 5.10.5 Setting Up Search Locations . . . . . . . . . . . . . . 156

5.11 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . 157

Chapter 6 Options Programming . . . . . . . . . . . . . . . . . . . . . . . . . .159 6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 6.2 Feature List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

6.2.1 Purchased Options Enable/Disable . . . . . . . . . . . 160

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6.2.2 Option Tryout . . . . . . . . . . . . . . . . . . . . . . 160 6.3 Rotation and Scaling . . . . . . . . . . . . . . . . . . . . . . . . . 160 6.4 Visual Programming System (VPS) . . . . . . . . . . . . . . . . . . 161

6.4.1 VPS Example . . . . . . . . . . . . . . . . . . . . . . 162 6.5 Rigid Tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 6.6 M19 Spindle Orientation . . . . . . . . . . . . . . . . . . . . . . . . 164 6.7 High-Speed Machining . . . . . . . . . . . . . . . . . . . . . . . . 164 6.8 Additional Memory Options . . . . . . . . . . . . . . . . . . . . . . 164 6.9 Probing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

6.9.1 Check Tool Probe . . . . . . . . . . . . . . . . . . . . 165 6.9.2 Check Work Probe. . . . . . . . . . . . . . . . . . . . 166 6.9.3 Probe Example . . . . . . . . . . . . . . . . . . . . . 167 6.9.4 Probe Use with Macros . . . . . . . . . . . . . . . . . 168 6.9.5 VPS Probe Operations . . . . . . . . . . . . . . . . . 169 6.9.6 Probe Troubleshooting . . . . . . . . . . . . . . . . . 170

6.10 Maximum Spindle Speed . . . . . . . . . . . . . . . . . . . . . . . 170 6.11 Compensation Tables . . . . . . . . . . . . . . . . . . . . . . . . . 170 6.12 Remote Jog Handle . . . . . . . . . . . . . . . . . . . . . . . . . . 171

6.12.1 RJH Operation Mode Menu . . . . . . . . . . . . . . . 172 6.12.2 RJH Auxiliary Menu . . . . . . . . . . . . . . . . . . . 172 6.12.3 Tool Offsets with the RJH . . . . . . . . . . . . . . . . 173 6.12.4 Work Offsets with the RJH. . . . . . . . . . . . . . . . 175

6.13 4th and 5th Axis Programming . . . . . . . . . . . . . . . . . . . . 176 6.13.1 New Rotary Configuration . . . . . . . . . . . . . . . . 176 6.13.2 TCPC/DWO Activation. . . . . . . . . . . . . . . . . . 182 6.13.3 Machine Rotary Zero Point (MRZP) . . . . . . . . . . . 183 6.13.4 Creating Five-Axis Programs . . . . . . . . . . . . . . 187 6.13.5 Tilt Axis Center-of-Rotation Offset (Tilting Rotary Products)

189 6.14 Macros (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

6.14.1 Macros Introduction . . . . . . . . . . . . . . . . . . . 191 6.14.2 Operation Notes . . . . . . . . . . . . . . . . . . . . . 194 6.14.3 Macro Variable Display Page . . . . . . . . . . . . . . 194 6.14.4 Display Macro Variables in the Timers And Counters Window

195 6.14.5 Macro Arguments . . . . . . . . . . . . . . . . . . . . 195 6.14.6 Macro Variables . . . . . . . . . . . . . . . . . . . . . 198 6.14.7 Macro Variables Table. . . . . . . . . . . . . . . . . . 200 6.14.8 System Variables In-Depth . . . . . . . . . . . . . . . 208 6.14.9 Variable Usage . . . . . . . . . . . . . . . . . . . . . 218 6.14.10 Address Substitution. . . . . . . . . . . . . . . . . . . 219 6.14.11 Communication With External Devices - DPRNT[ ] . . . 230 6.14.12 G65 Macro Subprogram Call Option (Group 00) . . . . 232 6.14.13 Aliasing . . . . . . . . . . . . . . . . . . . . . . . . . 233

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6.15 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . 235

Chapter 7 G-codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237 7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

7.1.1 List of G-codes. . . . . . . . . . . . . . . . . . . . . . 237 7.2 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . 343

Chapter 8 M-codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345 8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

8.1.1 List of M-codes. . . . . . . . . . . . . . . . . . . . . . 345 8.2 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . 365

Chapter 9 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .367 9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367

9.1.1 List of Settings . . . . . . . . . . . . . . . . . . . . . . 367 9.2 Network Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 414

9.2.1 Network Icon Guide . . . . . . . . . . . . . . . . . . . 416 9.2.2 Network Connection Terms and Responsibilities . . . . 417 9.2.3 Wired Connection Setup. . . . . . . . . . . . . . . . . 418 9.2.4 Wired Network Settings . . . . . . . . . . . . . . . . . 419 9.2.5 Wireless Connection Setup . . . . . . . . . . . . . . . 419 9.2.6 Wireless Network Settings . . . . . . . . . . . . . . . . 422 9.2.7 Net Share Settings. . . . . . . . . . . . . . . . . . . . 422 9.2.8 Machine Data Collection . . . . . . . . . . . . . . . . . 424 9.2.9 Haas Connect . . . . . . . . . . . . . . . . . . . . . . 427

9.3 User Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 9.4 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . 431

Chapter 10 Other Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .433 10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433 10.2 Mini Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433 10.3 VF-Trunnion Series . . . . . . . . . . . . . . . . . . . . . . . . . . 433 10.4 Gantry Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433 10.5 Compact Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433 10.6 UMC-750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433 10.7 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . 434

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .435

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Safety

Chapter 1: Safety

1.1 General Safety Notes

CAUTION: Only authorized and trained personnel may operate this equipment. You must always act in accordance with the Operator's manual, safety decals, safety procedures, and instructions for safe machine operation. Untrained personnel present a hazard to themselves and the machine.

IMPORTANT: Do not operate this machine until you have read all warnings, cautions, and instructions.

CAUTION: The sample programs in this manual have been tested for accuracy, but they are for illustrative purposes only. The programs do not define tools, offsets, or materials. They do not describe workholding or other fixturing. If you choose to run a sample program on your machine, do so in Graphics mode. Always follow safe machining practices when you run an unfamiliar program.

All CNC machines present hazards from rotating cutting tools, belts and pulleys, high voltage electricity, noise, and compressed air. When you use CNC machines and their components, you must always follow basic safety precautions to reduce the risk of personal injury and mechanical damage.

The work area must be adequately illuminated to allow clear view and safe operation of the machine. This includes the operator work area and all areas of the machine that might be accessed during maintenance or cleaning. Adequate illumination is the responsibility of the user.

Cutting tools, workholding, workpiece and coolant are beyond the scope and control of Haas Automation, Inc. Each of these potential hazards associated with it (sharp edges, heavy lifting considerations, chemical composition, etc) and it is the responsibility of the user to take appropriate action (PPE, training, etc).

Cleaning of the machine is required during normal use and prior to maintenance or repair. Optional equipment is available to aid cleaning such as washdown hoses, chip conveyors and chip augers. Safe use of this equipment requires training and might require appropriate PPE and is the responsibility of the user.

This operators manual is intended as a reference guide and is not to be the sole source of training. Complete operator training is available from the authorized Haas distributor.

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General Safety Notes

1.1.1 Summary of Types of Operation for Haas Automation Machine Tools

Haas CNC Mills are intended for cutting and shaping of metals and other hard materials. They are general purpose in nature and a list of all of those materials and types of cutting would never be complete. Almost all cutting and shaping is performed by a rotating tool mounted in a spindle. Rotation of the mill is not required. Some cutting operations require liquid coolant. That coolant is also an option depending on the type of cutting.

Operations of Haas Mills are separated into three areas. They are: Operations, Maintenance, and Service. Operations and Maintenance are intended to be performed by a trained and qualified machine operator. This Operator's Manual contains some of the information necessary to operate the machine. All other machine operations are to be considered Service. Service is only to be performed by specially trained service personnel.

Operation of this machine consists of the following:

1. Machine Setup

Machine setup is done to initially set up the tools, offsets, and fixtures required to perform a repetitive function that later is called machine operation. Some machine setup functions can be done with the door open but are limited to hold to run.

2. Machine operating in Automatic Mode

Automatic operation is initiated with Cycle-Start and can only be done with the doors closed.

3. Operator loading and unloading of materials (parts)

Parts loading and unloading is what precedes and follows an automatic operation. This must be done with the doors open and all machine automatic motion is stopped when the door is open.

4. Operator loading and unloading of cutting tools

Tool loading and unloading is done less often than setup. It is often required when a tool has become worn and must be replaced.

Maintenance only consists of the following:

1. Adding and maintaining condition of coolant

Adding coolant and maintaining coolant concentration is required at regular intervals. This is a normal operator function and is either done from a safe location outside of the work enclosure or with the doors open and the machine stopped.

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Safety

2. Adding lubricants

Adding lubricants for spindle and axes is required at regular intervals. These are often months or years in length. This is a normal operator function and is always done from a safe location outside of the work enclosure.

3. Cleaning chips out of the machine

Cleaning out of chips is required at intervals dictated by the type of machining performed. This is a normal operator function. It is performed with the doors open and all of the machine operation is stopped.

Service only consists of the following:

1. Repairing of a machine that is not operating correctly

Any machine that is not operating correctly requires service by factory trained personnel. This is never an operator function. It is not considered maintenance. Installation and service instructions are provided separately from the Operators Manual.

2. Machine moving, unpacking, and installation

Haas machines are shipped to a users location almost ready to operate. They still require a trained service person to complete the installation. Installation and service instructions are provided separately from the Operators Manual.

3. Machine packing

Machine packing for shipment requires the same packing material supplied by Haas in the original shipment. Packing requires a trained service person to complete the installation. Shipping instructions are provided separately from the Operators Manual.

4. Decommission, dismantle and disposal

Machine is not expected to be disassembled for shipment; it can be moved in its entirety in the same manner in which it was installed. Machine can be returned to the manufacturers distributor for disposal; manufacturer accepts any/all components for recycling per Directive 2002/96/EC.

5. End-of-life disposal

End-of-life disposal must conform to the laws and regulations in the region the machine is located. This is a jointly the responsibility of the owner and seller of the machine. The risk analysis does not address this phase.

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General Safety Notes

1.1.2 Read Before Operating

DANGER: Do not enter the machining area any time the machine is in motion, or at any time that machine motion is possible. Severe injury or death may result. Motion is possible when the power is on and the machine is not in [EMERGENCY STOP].

Basic safety:

This machine can cause severe bodily injury.

This machine is automatically controlled and may start at any time.

Consult your local safety codes and regulations before you operate the machine. Contact your dealer if you have questions about safety issues.

It is the machine owners responsibility to make sure that everyone who is involved in installing and operating the machine is fully acquainted with the operation and safety instructions provided with the machine, BEFORE they work with the machine. The ultimate responsibility for safety rests with the machine owner and the individuals who work with the machine.

Use appropriate eye and ear protection when you operate the machine.

Use appropriate gloves to remove processed material and to clean the machine.

Replace windows immediately if they are damaged or severely scratched.

Keep the side windows locked during operation (if available).

Electrical safety:

The electrical power must meet the required specifications. Attempting to run the machine from any other source can cause severe damage and will void the warranty.

The electrical panel should be closed and the key and latches on the control cabinet should be secured at all times, except during installation and service. At those times, only qualified electricians should have access to the panel. When the main circuit breaker is on, there is high voltage throughout the electrical panel (including the circuit boards and logic circuits) and some components operate at high temperatures; therefore, extreme caution is required. Once the machine is i