Bosch 0 601 64J 007 Instruction Manual V2
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id
ko
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Robert Bosch Power Tools GmbH 70538 Stuttgart GERMANY
www.bosch-pt.com
1 609 92A 1V8 (2015.01) T / 46 ASIA
GSA 18 V-LI Professional
en Original instructions cn
tw
ko th id Petunjuk-Petunjuk untuk Penggunaan Orisinal vi Bn gc hng dn s dng
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1 609 92A 1V8 | (1.12.15) Bosch Power Tools
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GSA 18 V-LI
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
English Safety Notes General Power Tool Safety Warnings
Read all safety warnings and all in- structions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or seri- ous injury. Save all warnings and instructions for future reference. The term power tool in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety Keep work area clean and well lit. Cluttered or dark areas
invite accidents. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical safety Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an exten- sion cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoid- able, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while op- erating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal inju- ries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or en- ergising power tools that have the switch on invites acci- dents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a ro- tating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewel- lery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust ex- traction and collection facilities, ensure these are con- nected and properly used. Use of dust collection can re- duce dust-related hazards.
Power tool use and care Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or bind- ing of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in ac- cordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care Recharge only with the charger specified by the manu-
facturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another bat- tery pack.
WARNING
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
Use power tools only with specifically designated bat- tery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from oth- er metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally oc- curs, flush with water. If liquid contacts eyes, addition- ally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Service Have your power tool serviced by a qualified repair per-
son using only identical replacement parts. This will en- sure that the safety of the power tool is maintained.
Safety Warnings for Sabre Saws Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock.
Keep hands away from the sawing range. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.
Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece.
When sawing, the adjustable footplate 2 must always faces against the workpiece. The saw blade can become wedged and lead to loss of control over the machine.
When the cut is completed, switch off the machine and then pull the saw blade out of the cut only after it has come to a standstill. In this manner you can avoid kick- back and can place down the machine securely.
Use only undamaged saw blades that are in perfect con- dition. Bent or dull saw blades can break, negatively influ- ence the cut, or lead to kickback.
Do not brake the saw blade to a stop by applying side pressure after switching off. The saw blade can be dam- aged, break or cause kickback.
Clamp material well. Do not support the workpiece with your hand or foot. Do not touch objects or the floor with the the saw running. Danger of kickback.
Use appropriate detectors to determine if utility lines are hidden in the work area or call the local utility com- pany for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property dam- age.
When working with the machine, always hold it firmly with both hands and provide for a secure stance. The power tool is guided more secure with both hands.
Secure the workpiece. A workpiece clamped with clamp- ing devices or in a vice is held more secure than by hand.
Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.
Do not open the battery. Danger of short-circuiting. Protect the battery against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.
In case of damage and improper use of the battery, va- pours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irri- tate the respiratory system.
Use the battery only in conjunction with your Bosch power tool. This measure alone protects the battery against dangerous overload.
The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit can occur and the battery can burn, smoke, explode or overheat.
Product Description and Specifications
Read all safety warnings and all instruc- tions. Failure to follow the warnings and in- structions may result in electric shock, fire and/or serious injury.
Intended Use The machine is intended for sawing wood, plastic, metal and building materials while resting firmly on the workpiece. It is suitable for straight and curved cuts. When using the appro- priate bimetal saw blades, it is possible to cut flush to the workpiece surface. The saw blade recommendations must be observed.
Product Features The numbering of the product features refers to the illustra- tion of the machine on the graphics page.
1 Saw blade* 2 Adjustable footplate 3 Saw blade holder 4 Locking sleeve for saw blade 5 Stroke rod 6 Stroke speed selector switch 7 On/Off switch 8 Battery unlocking button 9 Battery pack*
10 Handle (insulated gripping surface) 11 Button for charge-control indicator* 12 Battery charge-control indicator*
* Accessories shown or described are not part of the standard de- livery scope of the product. A complete overview of accessories can be found in our accessories program.
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
Technical Data
Assembly Battery Charging Use only the chargers listed in the technical data. Only
these chargers are matched to the lithium-ion battery of your power tool.
Note: The battery supplied is partially charged. To ensure full capacity of the battery, completely charge the battery in the battery charger before using your power tool for the first time. The lithium-ion battery can be charged at any time without re- ducing its service life. Interrupting the charging procedure does not damage the battery. The lithium-ion battery is protected against deep discharging by the Electronic Cell Protection (ECP). When the battery is empty, the machine is switched off by means of a protective circuit: The inserted tool no longer rotates. Do not continue to press the On/Off switch after the
machine has been automatically switched off. The bat- tery can be damaged.
Observe the notes for disposal.
Removing the battery The battery 9 is equipped with two locking levels that should prevent the battery from falling out when pushing the battery unlocking button 8 unintentionally. As long as the battery is inserted in the power tool, it is held in position by means of a spring.
To remove the battery 9, press the battery unlocking button 8 and pull the battery out of the power tool toward the rear. Do not exert any force. Battery Charge-control Indication (see figure A) The three green LEDs of the battery charge-control indicator 12 indicate the charge condition of the battery 9. For safety reasons, it is only possible to check the status of the charge condition when the machine is at a standstill. Press button 11 to indicate the charge condition. This is also possible when the battery 9 is removed.
When no LED lights up after pushing button 11, then the bat- tery is defective and must be replaced.
Replacing/Inserting the Saw Blade Before any work on the power tool, remove the battery. When mounting the saw blade, wear protective gloves.
Danger of injury when touching the saw blade. When changing the saw blade, take care that the saw
blade holder is free of material residue, e. g. wood or metal shavings.
Selecting a Saw Blade Use only saw blades suitable for the material being worked. An overview of recommended saw blades can be found at the beginning of these instructions. Use only " universal shank saw blades. The saw blade should not be longer than required for the intended cut. Use a thin saw blade for narrow curve cuts.
Inserting the Saw Blade (see figure B) Press the saw blade 1 firmly into the saw blade holder 3 until it can clearly be heard to engage. This causes the locking sleeve 4 to turn by approx. 90 and locks the saw blade. If the saw blade 1 is not locked, turn the locking sleeve 4 ap- prox. 90 in the direction of the arrow until it locks in the open position and a click can be heard. Then press the saw blade 1 into the saw blade holder 3 again. Check the tight seating of the saw blade. A loose saw
blade can fall out and lead to injuries. For certain work, the saw blade 1 can also be turned through 180 (with the teeth pointed upwards) and re-inserted again.
Ejecting the Saw Blade (see figure C) When ejecting the saw blade, hold the machine in such
a manner that no persons or animals can be injured by the ejected saw blade.
Turn the locking sleeve 4 approx. 90 in the direction of the arrow. The saw blade 1 is ejected.
Sabre saw GSA 18 V-LI Article number 3 601 F4J 0.. Rated voltage V= 18 Stroke rate at no load n0 1st gear 2nd gear
min-1
min-1 02400 02700
Tool holder SDS Stroke rate control
Stroke mm 28 Cutting depth, max. in wood in non-alloy steel Pipe diameter
mm mm mm
250 20
130 Weight according to EPTA- Procedure 01:2014 kg 3.2 - 3.7* Permitted ambient temperature during charging during operation** and during
storage
C
C
0...+45
20...+50 Recommended batteries GBA 18 V... Recommended chargers AL 18.. * depending on the battery pack being used
** Limited performance at temperatures <0 C
Technical data determined with battery from delivery scope.
LED Capacity Continuous lighting 3 x green 2/3 Continuous lighting 2 x green 1/3 Continuous lighting 1 x green <1/3 Flashing light 1 x green Reserve
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
Dust/Chip Extraction Dusts from materials such as lead-containing coatings,
some wood types, minerals and metal can be harmful to ones health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders. Certain dusts, such as oak or beech dust, are considered as carcinogenic, especially in connection with wood-treat- ment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists. Provide for good ventilation of the working place. It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked.
Prevent dust accumulation at the workplace. Dusts can easily ignite.
Operation Starting Operation Inserting the battery Use only original Bosch lithium-ion batteries with the
voltage listed on the nameplate of your power tool. Using other batteries can lead to injuries and pose a fire hazard.
To protect the machine against unintentional starting, set the stroke speed selector switch 6 to the centre position. Insert the charged battery 9 from the front into the handle of the power tool. Push the battery completely into the handle until the red stripe can no longer be seen and the battery is secure- ly locked.
Changing the Stroke Speed Setting The stroke speed setting of the power tool can be changed with the stroke speed selector switch 6. However, this is not possible when the On/Off switch 7 is pressed. Stroke speed selector switch 6 central position: The safety lock is activated.
The On/Off switch 7 is blocked and the machine is secured against being switched on uninten- tionally.
Stroke speed selector switch 6 left: 1st gear, low stroke speed.
The low stroke speed is suitable for sawing hard materials such as steel, non-ferrous metal, hard plastics or for precision cuts in wood and plunge cutting. The low stroke speed enables sawing with less vibrations.
Stroke speed selector switch 6 right: 2nd gear, high stroke speed.
The high stroke speed is suitable for sawing soft materials. The high stroke speed enables quicker opera- tional progress, e. g., for coarse cuts in wood.
Switching On and Off To switch on the power tool, press the On/Off switch 7 and keep it pressed. To switch off the power tool, release the On/Off switch 7.
Controlling the Stroke Rate Increasing or reducing the pressure on the On/Off switch 7 enables stepless stroke-rate control of the switched-on ma- chine. The required stroke rate is dependent on the material and the working conditions and can be determined by a practical trial. Reducing the stroke rate is recommended when the saw blade engages in the material as well as when sawing plastic and aluminium.
Working Advice Before any work on the machine itself (e. g. mainte-
nance, tool change, etc.) as well as during transport and storage, remove the battery from the power tool. There is danger of injury when unintentionally actuating the On/Off switch.
Pivoting Footplate (see figure D) Due to its movability, the adjustable footplate 2 adapts to the required angular position of the surface.
Tips When sawing light building materials, observe the stat-
utory provisions and the recommendations of the ma- terial suppliers.
Check wood, press boards, building materials, etc. for foreign objects such as nails, screws or similar, and remove them, if required. Switch the machine on and guide it toward the workpiece. Po- sition the footplate 2 onto the surface of the work and saw through the material applying uniform contact pressure and feed. After completing the working procedure, switch the ma- chine off. If the saw blade should jam, switch the machine off immedi- ately. Widen the gap somewhat with a suitable tool and pull out the machine.
Plunge Cutting (see figure E) The plunge cutting procedure is only suitable for treat-
ing soft materials such as wood, plaster board or simi- lar! Do not work metal materials with the plunge cut- ting procedure!
Use only short saw blades for plunge cutting.
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
Place the machine with the edge of the footplate 2 onto the workpiece and switch on. For power tools with stroke speed control, set the maximum stroke speed. Press the power tool firmly against the workpiece and allow the saw blade to slowly plunge into the workpiece. As soon as the footplate 2 fully lays on the surface of the work- piece, continue sawing alongside the desired cutting line. For certain work, the saw blade 1 can also be inserted turned through by 180 and the sabre saw can be guided accordingly in a reversed manner.
Flush Cuts (see figure F) Using elastic bimetal saw blades, items still attached to a wall (e. g. projecting building elements such as water pipes, etc.) can be sawn off flush at the wall. Pay attention that the saw blade always extends be-
yond the diameter of the material being worked. There is danger of kickback.
Position the saw blade directly against the wall and apply some lateral pressure via the tool until the footplate faces against the wall. Switch the power tool on and saw through the workpiece, applying constant lateral pressure.
Coolant/Lubricant When sawing metal, coolant/lubricant should be applied alongside cutting line because of the material heating up.
Recommendations for Optimal Handling of the Battery Protect the battery against moisture and water. Store the battery only within a temperature range between 20 C and 50 C. As an example, do not leave the battery in the car in summer. Occasionally clean the venting slots of the battery using a soft, clean and dry brush. A significantly reduced working period after charging indi- cates that the battery is used and must be replaced. Observe the notes for disposal.
Maintenance and Service Maintenance and Cleaning Before any work on the machine itself (e. g. mainte-
nance, tool change, etc.) as well as during transport and storage, remove the battery from the power tool. There is danger of injury when unintentionally actuating the On/Off switch.
For safe and proper working, always keep the machine and ventilation slots clean.
Clean the saw blade holder preferably with compressed air or a soft brush. Remove the saw blade from the power tool for this. Ensure proper operation of the saw blade holder by ap- plying a suitable lubricant. Heavy contamination of the machine can lead to malfunc- tions. Therefore, do not saw materials that produce a lot of dust from below or overhead.
After-sales Service and Application Service Our after-sales service responds to your questions concern- ing maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can al- so be found under: www.bosch-pt.com Boschs application service team will gladly answer questions concerning our products and their accessories. In all correspondence and spare parts order, please always in- clude the 10-digit article number given on the type plate of the machine.
Peoples Republic of China China Mainland Bosch Power Tools (China) Co., Ltd. 567, Bin Kang Road Bin Jiang District 310052 Hangzhou, P.R.China Service Hotline: 4008268484 Fax: (0571) 87774502 E-Mail: [email protected] www.bosch-pt.com.cn HK and Macau Special Administrative Regions Robert Bosch Hong Kong Co. Ltd. 21st Floor, 625 Kings Road North Point, Hong Kong Customer Service Hotline: +852 2101 0235 Fax: +852 2590 9762 E-Mail: [email protected] www.bosch-pt.com.hk
Indonesia PT Robert Bosch Palma Tower 9th & 10th Floor Jl. Let. Jend. TB Simatupang II S/06 Jakarta Selatan 12960 Indonesia Tel.: (021) 3005 6565 Fax: (021) 3005 5801 E-Mail: [email protected] www.bosch-pt.co.id
Philippines Robert Bosch, Inc. 28th Floor Fort Legend Towers, 3rd Avenue corner 31st Street, Fort Bonifacio Global City, 1634 Taguig City, Philippines Tel.: (02) 8703871 Fax: (02) 8703870 [email protected] www.bosch-pt.com.ph Bosch Service Center: 9725-27 Kamagong Street San Antonio Village Makati City, Philippines Tel.: (02) 8999091 Fax: (02) 8976432 [email protected]
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
Malaysia Robert Bosch (S.E.A.) Sdn. Bhd. No. 8A, Jalan 13/6 G.P.O. Box 10818 46200 Petaling Jaya Selangor, Malaysia Tel.: (03) 79663194 Fax: (03) 79583838 [email protected] Toll-Free: 1800 880188 www.bosch-pt.com.my
Thailand Robert Bosch Ltd. Liberty Square Building No. 287, 11 Floor Silom Road, Bangrak Bangkok 10500 Tel.: 02 6393111, 02 6393118 Fax: 02 2384783 Robert Bosch Ltd., P. O. Box 2054 Bangkok 10501, Thailand www.bosch.co.th Bosch Service Training Centre La Salle Tower Ground Floor Unit No.2 10/11 La Salle Moo 16 Srinakharin Road Bangkaew, Bang Plee Samutprakarn 10540 Thailand Tel.: 02 7587555 Fax: 02 7587525
Singapore Robert Bosch (SEA) Pte. Ltd. 11 Bishan Street 21 Singapore 573943 Tel.: 6571 2772 Fax: 6350 5315 [email protected] Toll-Free: 1800 3338333 www.bosch-pt.com.sg
Vietnam Robert Bosch Vietnam Co. Ltd 10/F, 194 Golden Building 473 Dien Bien Phu Street Ward 25, Binh Thanh District 84 Ho Chi Minh City Vietnam Tel.: (08) 6258 3690 ext. 413 Fax: (08) 6258 3692 [email protected] www.bosch-pt.com
Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: (01300) 307044 Fax: (01300) 307045 Inside New Zealand: Phone: (0800) 543353 Fax: (0800) 428570 Outside AU and NZ: Phone: +61 3 95415555 www.bosch.com.au
Transport The contained lithium-ion batteries are subject to the Danger- ous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is re- quired. Dispatch batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regula- tions.
Disposal The machine, rechargeable batteries, accessories and packaging should be sorted for environmental- friendly recycling.
Do not dispose of power tools and batteries/rechargeable batteries into household waste!
Battery packs/batteries: Li-ion: Please observe the instructions in sec- tion Transport, page 11.
Subject to change without notice.
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
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1 609 92A 1V8 | (14.7.16) Bosch Power Tools
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OBJ_BUCH-776-005.book Page 22 Thursday, July 14, 2016 3:27 PM
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
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OBJ_BUCH-776-005.book Page 23 Thursday, July 14, 2016 3:27 PM
24 |
1 609 92A 1V8 | (14.7.16) Bosch Power Tools
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OBJ_BUCH-776-005.book Page 24 Thursday, July 14, 2016 3:27 PM
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Bosch Power Tools 1 609 92A 1V8 | (14.7.16)
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