Bosch 0 601 388 164 Instruction Manual V2
en
id
ko
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Robert Bosch Power Tools GmbH 70538 Stuttgart GERMANY
www.bosch-pt.com
1 609 92A 1UE (2013.09) AS / 69 ASIA
GWS Professional 7-100 | 720 | 7-100 E | 7-100 T | 7-100 ET | 720 ET | 7-115 ET | 7-125 | 7-125 T | 7-125 ET
en Original instructions cn
tw
ko
th id Petunjuk-Petunjuk untuk
Penggunaan Orisinal vi Bn gc hng dn s dng
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Bosch Power Tools 1 609 92A 1UE | (16.1.17)
English General Power Tool Safety Warnings
Read all safety warnings and all in- structions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or seri- ous injury. Save all warnings and instructions for future reference. The term power tool in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety Keep work area clean and well lit. Cluttered or dark areas
invite accidents. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical safety Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an exten- sion cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoid- able, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while oper- ating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or en- ergising power tools that have the switch on invites acci- dents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a ro- tating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewel- lery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust ex- traction and collection facilities, ensure these are con- nected and properly used. Use of dust collection can re- duce dust-related hazards.
Power tool use and care Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or bind- ing of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in ac- cordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
To save energy, only switch the power tool on when using it.
Service Have your power tool serviced by a qualified repair per-
son using only identical replacement parts. This will en- sure that the safety of the power tool is maintained.
WARNING
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Safety Warnings for Angle Grinder Safety Warnings common for Grinding, Sanding, Wire Brushing or Abrasive Cutting Off Operations This power tool is intended to function as a grinder,
sander, wire brush or cut-off tool. Read all safety warn- ings, instructions, illustrations and specifications pro- vided with this power tool. Failure to follow all instruc- tions listed below may result in electric shock, fire and/or serious injury.
Operations such as polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
Do not use accessories which are not specifically de- signed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Ac- cessories running faster than their rated speed can break and fly apart.
The outside diameter and the thickness of your acces- sory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
Threaded mounting of accessories must match the grind- er spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating di- ameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
Do not use a damaged accessory. Before each use in- spect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or in- stall an undamaged accessory. After inspecting and in- stalling an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one min- ute. Damaged accessories will normally break apart during this test time.
Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing pro- tectors, gloves and shop apron capable of stopping small abrasive or workpiece fragments. The eye protec- tion must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
Hold the power tool by insulated gripping surfaces on- ly, when performing an operation where the cutting ac- cessory may contact hidden wiring or its own cord. Cut- ting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the op- erator an electric shock.
Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning wheel.
Never lay the power tool down until the accessory has come to a complete stop. The spinning wheel may grab the surface and pull the power tool out of your control.
Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
Regularly clean the power tools air vents. The motors fan will draw the dust inside the housing and excessive accumu- lation of powdered metal may cause electrical hazards.
Do not operate the power tool near flammable materi- als. Sparks could ignite these materials.
Do not use accessories that require liquid coolants. Us- ing water or other liquid coolants may result in electrocu- tion or shock.
Kickback and related warnings Kickback is a sudden reaction to a pinched or snagged rotat-
ing wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating ac- cessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessorys rota- tion at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on di- rection of the wheels movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Al- ways use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
Never place your hand near the rotating accessory. Ac- cessory may kickback over your hand.
Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheels movement at the point of snagging.
Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the accessory. Cor- ners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
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Bosch Power Tools 1 609 92A 1UE | (16.1.17)
Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
Safety warnings specific for Grinding and Abra- sive Cutting-Off operations Use only wheel types that are recommended for your
power tool and the specific guard designed for the se- lected wheel. Wheels for which the power tool was not de- signed cannot be adequately guarded and are unsafe.
The grinding surface of the centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.
The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect operator from broken wheel frag- ments, accidental contact with wheel and sparks that could ignite clothing.
Wheels must be used only for recommended applica- tions. For example: do not grind with the side of the cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding; side forces applied to these wheels may cause them to shatter.
Always use undamaged wheel flanges that are of cor- rect size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possi- bility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
Do not use worn down reinforced wheels from larger power tools. Wheels intended for larger power tools are not suitable for the higher speed of a smaller tool and may burst.
Additional safety warnings specific for abrasive cutting off operations Do not jam the cut-off wheel or apply excessive pres-
sure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and suscep- tibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
Do not position your body in line with and behind the ro- tating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the pow- er tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to elimi- nate the cause of wheel binding.
Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large work- pieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
Use extra caution when making a pocket cut into ex- isting walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.
Safety warnings specific for sanding operations Do not use excessively oversized sanding disc paper.
Follow manufacturers recommendations, when select- ing sanding paper. Larger sanding paper extending be- yond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc, or kickback.
Safety warnings specific for wire brushing operations Be aware that wire bristles are thrown by the brush
even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
If the use of a guard is recommended for wire brushing, do not allow any interference of the wire wheel or brush with the guard. Wire wheel or brush may expand in diameter due to work load and centrifugal forces.
Additional Safety and Working Instructions Observe correct mains voltage! The voltage of the pow-
er source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230 V can also be operated with 220 V.
Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explo- sion. Penetrating a water line causes property damage or may cause an electric shock.
Release the On/Off switch and set it to the off position when the power supply is interrupted, e. g., in case of a power failure or when the mains plug is pulled. This pre- vents uncontrolled restarting.
Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to ones health and cause allergic reactions, lead to res- piratory infections and/or cancer. Materials containing asbestos may only be worked by specialists. As far as possible, use a dust extraction system suita-
ble for the material. Provide for good ventilation of the working place. It is recommended to wear a P2 filter-class respirator.
Observe the relevant regulations in your country for the materials to be worked.
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Prevent dust accumulation at the workplace. Dusts can easily ignite.
Secure the workpiece. A workpiece clamped with clamp- ing devices or in a vice is held more secure than by hand.
After breakage of the grinding disc during operation or damage to the holding fixtures on the protection guard/power tool, the machine must promptly be sent to an after-sales service agent for maintenance for address- es, see section After-sales Service and Application Ser- vice.
Adjust protection guard in such a manner that sparking toward the operator is prevented.
Do not touch grinding and cutting discs before they have cooled down. The discs can become very hot while working.
Actuate the spindle lock button only when the grinder spindle is at a standstill. Otherwise, the machine may be- come damaged.
After mounting the grinding tool and before switching on, check that the grinding tool is correctly mounted and that it can turn freely. Make sure that the grinding tool does not graze against the protection guard or oth- er parts.
When operating the machine with power from mobile gen- erators, loss of performance or untypical behavior can oc- cur upon switching on.
By applying too high application force, the machine can be subject to overload. Overload can lead to overheat- ing and damage of the power tool. After heavily strain- ing the power tool, continue to run it at no-load for sev- eral minutes in order to cool it down.
Do not use the power tool with a cut-off stand. Never use a cutting disc for roughing. The quick-clamping nut may be used only for grinding
or cutting discs. Use only a flawless, undamaged quick- clamping nut.
For operations with the rubber sanding plate or with the cup brush/wheel brush/flap disc, always mount the hand guard .
For cutting with bonded abrasives, always use a pro- tection guard for cutting.
Provide for sufficient dust extraction when cutting stone. Wear a dust respirator.
Products sold in GB only: Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an author- ised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains sock- et elsewhere. Products sold in AUS and NZ only: Use a residual current de- vice (RCD) with a rated residual current of 30 mA or less.
Symbols The following symbols are important for reading and under- standing the operating instructions. Please take note of the symbols and their meaning. The correct interpretation of the symbols will help you to use the machine in a better and safer manner.
Symbol Meaning Article number
Read all safety warnings and all instruc- tions
Before any work on the machine itself, pull the mains plug from the socket out- let
Wear protective gloves
Always wear ear protection.
Wear safety glasses/goggles
Movement direction
Apply strength for the workstep.
Low speed
High speed
Switching On
Switching Off
On/Off switch lock-on
Releasing the lock-on function of the On/Off switch Prohibited action
Permitted action
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Bosch Power Tools 1 609 92A 1UE | (16.1.17)
Delivery Scope Angle grinder, protection guard, auxiliary handle. Special protection guards, application tools and other acces- sories shown or described are not part of the standard deliv- ery scope. A complete overview of accessories can be found in our ac- cessories program.
Intended Use The machine is intended for roughing metal, stone and ceram- ic materials and for drilling tiles. For cutting with bonded abrasives, a special cutting guard (accessory) must be used. When cutting in stone, provide for sufficient dust extraction. Together with the hand guard (accessory), the machine can be used for brushing and grinding/sanding with elastic sand- ing plates. The machine is suitable only for working without water.
Technical Data The technical data of the machine are listed in the table on page 53. The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary.
Mounting and Operation The following table indicates the action objectives for mounting and operation of the power tool. The instructions for each action objective are shown aside. Depending on the type of application, various instruction combinations are required. Observe the safety instructions.
Next step of action
P1 Rated power input P2 Output power n Rated speed nv Speed control adjustment
l = Grinder spindle length d1 = Grinder spindle diameter
D = Max. grinding disc diameter d2 = Inner disc diameter
Speed preselection
Additional information
Weight according to EPTA-Procedure 01:2014 with vibration-damping auxil- iary handle Weight according to EPTA-Procedure 01:2014 without auxiliary handle with auxiliary handle
/II Symbol for protection class II (completely insulated)
Symbol Meaning
d1
l
d2
D
1
2
Action Figure Please observe Page Grinding, preparation 1 54 55
Cutting, preparation 2 56 57
Cutting stone, brick and tiles, prep- aration (recommendation)
3 58 59
30
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Removing paint, preparation 4 60
Removing rust, preparation 5 61
Drilling tiles, preparation 6 62
Mounting the quick-clamping nut 7 62 63
Dismounting the quick-clamping nut
8 63
Switching On and Off 9 63
Adjusting the speed preselection 10 64
Working effectively with the angle grinder
11 65
Grey-marked area: Handle (insulated gripping surface)
12 65
Selecting the admissible grinding tool
13 66
Selecting Accessories 67 68
Action Figure Please observe Page
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Bosch Power Tools 1 609 92A 1UE | (16.1.17)
Maintenance and Cleaning For safe and proper working, always keep the machine
and ventilation slots clean. In extreme conditions, always use dust extraction as far as possible. Blow out ventilation slots frequently and in- stall a residual current device (RCD). When working met- als, conductive dust can settle in the interior of the power tool. The total insulation of the power tool can be impaired. Please store and handle the accessory(-ies) carefully. If the replacement of the supply cord is necessary, this has to be done by Bosch or an authorized Bosch service agent in or- der to avoid a safety hazard.
After-sales Service and Application Service In all correspondence and spare parts order, please always in- clude the 10-digit article number given on the type plate of the machine. Our after-sales service responds to your questions concern- ing maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can al- so be found under: www.bosch-pt.com Boschs application service team will gladly answer questions concerning our products and their accessories.
Peoples Republic of China China Mainland Bosch Power Tools (China) Co., Ltd. 567, Bin Kang Road Bin Jiang District 310052 Hangzhou, P.R.China Service Hotline: 4008268484 Fax: (0571) 87774502 E-Mail: [email protected] www.bosch-pt.com.cn HK and Macau Special Administrative Regions Robert Bosch Hong Kong Co. Ltd. 21st Floor, 625 Kings Road North Point, Hong Kong Customer Service Hotline: +852 2101 0235 Fax: +852 2590 9762 E-Mail: [email protected] www.bosch-pt.com.hk
Indonesia PT. Multi Mayaka Kawasan Industri Pulogadung Jalan Rawa Gelam III No. 2 Jakarta 13930 Indonesia Tel.: (021) 46832522 Fax: (021) 46828645/6823 E-Mail: [email protected] www.bosch-pt.co.id
Philippines Robert Bosch, Inc. 28th Floor Fort Legend Towers, 3rd Avenue corner 31st Street, Fort Bonifacio Global City, 1634 Taguig City, Philippines Tel.: (02) 8703871 Fax: (02) 8703870 [email protected] www.bosch-pt.com.ph Bosch Service Center: 9725-27 Kamagong Street San Antonio Village Makati City, Philippines Tel.: (02) 8999091 Fax: (02) 8976432 [email protected]
Malaysia Robert Bosch (S.E.A.) Sdn. Bhd. No. 8A, Jalan 13/6 G.P.O. Box 10818 46200 Petaling Jaya Selangor, Malaysia Tel.: (03) 79663194 Fax: (03) 79583838 [email protected] Toll-Free: 1800 880188 www.bosch-pt.com.my
Thailand Robert Bosch Ltd. Liberty Square Building No. 287, 11 Floor Silom Road, Bangrak Bangkok 10500 Tel.: 02 6393111, 02 6393118 Fax: 02 2384783 Robert Bosch Ltd., P. O. Box 2054 Bangkok 10501, Thailand www.bosch.co.th Bosch Service Training Centre La Salle Tower Ground Floor Unit No.2 10/11 La Salle Moo 16 Srinakharin Road Bangkaew, Bang Plee Samutprakarn 10540 Thailand Tel.: 02 7587555 Fax: 02 7587525
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Singapore Robert Bosch (SEA) Pte. Ltd. 11 Bishan Street 21 Singapore 573943 Tel.: 6571 2772 Fax: 6350 5315 [email protected] Toll-Free: 1800 3338333 www.bosch-pt.com.sg
Vietnam Robert Bosch Vietnam Co. Ltd 10/F, 194 Golden Building 473 Dien Bien Phu Street Ward 25, Binh Thanh District 84 Ho Chi Minh City Vietnam Tel.: (08) 6258 3690 ext. 413 Fax: (08) 6258 3692 [email protected] www.bosch-pt.com
Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: (01300) 307044 Fax: (01300) 307045 Inside New Zealand: Phone: (0800) 543353 Fax: (0800) 428570 Outside AU and NZ: Phone: +61 3 95415555 www.bosch.com.au
Disposal The machine, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of power tools into household waste!
Subject to change without notice.
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Bosch Power Tools 1 609 92A 1UE | (16.1.17)
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53
230 V
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1 54 55
2 56 57
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4 60
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Bosch Power Tools 1 609 92A 1UE | (16.1.17)
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1 609 92A 1UE | (16.1.17) Bosch Power Tools
567
310052
4008268484
(0571) 87774502
www.bosch-pt.com.cn
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+852 2101 0235
+852 2590 9762
www.bosch-pt.com.hk
Robert Bosch Power Tools GmbH
70538 Stuttgart / GERMANY
70538 /
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1 609 92A 1UE | (16.1.17) Bosch Power Tools
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OBJ_BUCH-1474-005.book Page 18 Monday, January 16, 2017 11:11 AM
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Bosch Power Tools 1 609 92A 1UE | (16.1.17)
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53
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