Polaris Sportsman Touring 500 EFI, 800 EFI Owner's Manual

Polaris Sportsman Touring 500 EFI, 800 EFI manual cover
Pages 139
Year 2008
Language(s)
English en

Polaris Sportsman Touring 500 EFI, 800 EFI Specification

The Polaris Sportsman Touring 500 EFI and 800 EFI are advanced all-terrain vehicles (ATVs) designed for both recreational and utility purposes. The 500 EFI model features a 498cc, liquid-cooled, single-cylinder engine, delivering reliable performance with electronic fuel injection for optimal fuel efficiency and throttle response. The engine is paired with an automatic PVT transmission, offering smooth and responsive acceleration. The 800 EFI variant is equipped with a more powerful 760cc, liquid-cooled, twin-cylinder engine, also with electronic fuel injection, ensuring superior power and performance across diverse terrains.

Both models incorporate Polaris' On-Demand True All-Wheel Drive system, allowing seamless transition between 2WD and 4WD modes to tackle different ground conditions effectively. The suspension system is robust, with independent front and rear suspensions providing a comfortable and stable ride. The front suspension features MacPherson struts with 8.2 inches of travel, while the rear suspension uses dual A-arms with 9.5 inches of travel, enhancing traction and handling.

The Polaris Sportsman Touring series emphasizes rider comfort and convenience. The ergonomic seating accommodates two passengers, with the rear seat elevated for better visibility and comfort. Additional features include a Lock & Ride cargo system, allowing quick and secure attachment of accessories, and an integrated storage compartment for essential gear. The digital gauge provides at-a-glance information on speed, fuel level, and engine diagnostics, ensuring the rider stays informed and in control.

Safety and durability are paramount, with both models featuring heavy-duty bumpers, high ground clearance, and durable bodywork designed to withstand rugged use. The Polaris Sportsman Touring 500 EFI and 800 EFI are engineered to deliver a versatile and reliable riding experience, making them suitable for a wide range of outdoor activities and work tasks.

Polaris Sportsman Touring 500 EFI, 800 EFI F.A.Q.

How do I perform a routine oil change on a Polaris Sportsman Touring 500 EFI?

To perform an oil change, first warm up the engine to allow the oil to drain smoothly. Remove the drain plug located at the bottom of the engine, and let the oil drain into a pan. Replace the drain plug, and refill the engine with the recommended type and amount of oil as specified in the owner's manual. Finally, replace the oil filter.

What could cause my Polaris Sportsman Touring 800 EFI to overheat?

Overheating can be caused by several factors, including a low coolant level, a faulty thermostat, a clogged radiator, or a malfunctioning cooling fan. Check these components and ensure they are functioning properly.

How do I troubleshoot starting issues with my Sportsman Touring 500 EFI?

Start by checking the battery connections and voltage. Ensure the fuel system is delivering fuel by checking the fuel pump and filter. Inspect the spark plug for wear and replace if necessary. If these components are functioning, check the starter motor and related electrical connections.

What maintenance is required for the CVT belt on the Polaris Sportsman Touring?

Regularly inspect the CVT belt for signs of wear or damage, such as cracks or glazing. Clean the belt and surrounding pulleys to remove dirt and debris. Replace the belt if it shows significant wear or damage.

How can I improve the fuel efficiency of my Polaris Sportsman Touring 800 EFI?

Ensure the tires are inflated to the recommended pressure, perform regular maintenance such as oil changes and air filter replacements, and avoid carrying unnecessary weight. Driving at moderate speeds and using smooth acceleration can also enhance fuel efficiency.

Why is my Sportsman Touring 500 EFI's battery not charging?

The issue could be a faulty stator, a defective voltage regulator, or poor electrical connections. Inspect these components and test them using a multimeter. Replace any faulty parts.

What type of coolant is recommended for the Polaris Sportsman Touring 800 EFI?

Polaris recommends using a 50/50 mix of antifreeze and distilled water. Ensure the antifreeze is compatible with aluminum engines to prevent corrosion.

How do I adjust the suspension on my Polaris Sportsman Touring 500 EFI?

To adjust the suspension, locate the adjustment knobs on the shocks. Turn the knobs to increase or decrease the preload according to your preference or load requirements. Refer to the owner's manual for detailed instructions and settings.

What are common causes of brake noise on the Polaris Sportsman Touring 800 EFI?

Common causes of brake noise include worn brake pads, dirty or glazed rotors, and lack of lubrication on moving parts. Inspect and clean the brake components, and replace any worn parts. Ensure all brake components are properly lubricated.

How often should I replace the air filter on my Sportsman Touring 500 EFI?

The air filter should be inspected every 50 hours of operation and replaced if it shows signs of dirt or damage. In dusty environments, more frequent inspections and replacements may be necessary to maintain optimal engine performance.