Polaris Sportsman 500Tractor Owner's Manual

Polaris Sportsman 500Tractor manual cover

Pages 141

Year 2012

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of 141

Polaris Sportsman 500Tractor Specification

The Polaris Sportsman 500 Tractor is a versatile all-terrain vehicle engineered for both agricultural and recreational use. Powered by a 498cc, liquid-cooled, single-cylinder, four-stroke engine, it delivers robust performance and reliable power. The engine features an efficient Electronic Fuel Injection (EFI) system, ensuring optimal fuel delivery and improved starting in various conditions. It is equipped with a fully automatic Continuously Variable Transmission (CVT), which includes high, low, neutral, reverse, and park gears, enhancing user convenience and control.

The Sportsman 500 Tractor boasts a durable chassis with a steel frame, designed to withstand rigorous tasks. Its suspension system includes MacPherson struts in the front with 8.2 inches of travel, and a rear dual A-arm suspension with 9.5 inches of travel, providing a smooth ride over rough terrain. The vehicle's ground clearance of 11.25 inches allows it to navigate obstacles with ease.

For enhanced traction and stability, the Sportsman 500 Tractor features a selectable On-Demand True All-Wheel Drive (AWD) system. This system automatically engages all four wheels when additional traction is required and reverts to two-wheel drive when it is not, optimizing fuel efficiency and tire wear. Hydraulic disc brakes on all four wheels ensure reliable stopping power.

The utility-focused design includes a rear cargo rack with a capacity of 180 lbs and a front rack that can hold up to 90 lbs. The total payload capacity, including the rider, is 485 lbs. Additionally, the vehicle is equipped with a standard 2-inch receiver hitch, supporting a towing capacity of 1,225 lbs, making it suitable for a variety of towing tasks.

Ergonomically designed for comfort, the Sportsman 500 Tractor features a padded seat, intuitive controls, and a digital instrument cluster providing essential information. Its fuel tank capacity of 4.1 gallons ensures extended operational range. This model is an ideal solution for those seeking a reliable, high-performance ATV for both work and leisure.

Polaris Sportsman 500Tractor F.A.Q.

How do I change the oil on a Polaris Sportsman 500?

To change the oil on a Polaris Sportsman 500, first warm up the engine, then turn it off. Remove the drain plug from the bottom of the engine and allow the oil to drain into a pan. Replace the drain plug and remove the oil filter. Install a new oil filter and fill the engine with the recommended oil type and quantity.

What type of oil should I use for my Polaris Sportsman 500?

Polaris recommends using their branded 4-cycle synthetic oil for the Sportsman 500, specifically designed for ATVs to ensure optimal performance and protection. Always check your owner's manual for the specific oil type and viscosity required.

How often should I service my Polaris Sportsman 500 ATV?

It is recommended to perform basic maintenance checks every 100 hours of operation or annually, whichever comes first. This includes oil changes, air filter cleaning, and checking the brakes and tire pressure. More comprehensive servicing should be done every 300 hours.

Why is my Polaris Sportsman 500 overheating?

Overheating can be caused by a variety of issues such as low coolant levels, a clogged radiator, a malfunctioning thermostat, or a faulty water pump. Check these components and ensure the radiator fins are clean and free of debris.

How do I troubleshoot electrical issues on my Polaris Sportsman 500?

First, check the battery connections and ensure they are clean and tight. Inspect all fuses and replace any that are blown. If the problem persists, check wiring connections for corrosion or damage. A multimeter can be used to test the electrical system for continuity.

What should I do if my Polaris Sportsman 500 won't start?

Ensure the ATV is in neutral and the kill switch is in the "run" position. Check the battery for charge and connections for tightness. Inspect the fuel level and lines for blockages. If the engine cranks but doesn't start, check the spark plug for fouling or damage.

How do I adjust the chain tension on a Polaris Sportsman 500?

Loosen the axle nut and adjust the chain tensioner bolts located on the swingarm until the chain has about 1/2 inch of slack. Ensure the rear wheel is aligned, then tighten the axle nut and recheck the chain tension.

What is the correct tire pressure for a Polaris Sportsman 500?

The recommended tire pressure for a Polaris Sportsman 500 is typically around 5-7 PSI for the front tires and 5-7 PSI for the rear tires. Always check the tire sidewalls or the owner's manual for the exact specifications.

How can I improve the fuel efficiency of my Polaris Sportsman 500?

To improve fuel efficiency, ensure that the air filter is clean and the tires are properly inflated. Regular maintenance, such as timely oil changes and servicing of the spark plug and fuel system, can also help. Avoid carrying unnecessary weight and maintain a steady throttle when riding.

What are common maintenance issues for the Polaris Sportsman 500?

Common maintenance issues include oil leaks, worn-out brakes, clogged air filters, and electrical problems. Regular inspections and maintenance can help prevent these issues. Pay special attention to the condition of the CV boots, as they are prone to wear and tear.