Polaris Sportsman 400, 500, 600,700 Owner's Manual

Polaris Sportsman 400, 500, 600,700 manual cover

Pages 135

Year 2004

Language(s)

of 135

Polaris Sportsman 400, 500, 600,700 Specification

The Polaris Sportsman series, including the 400, 500, 600, and 700 models, represents a range of all-terrain vehicles (ATVs) engineered for both recreational and utility purposes. Each model is designed to offer robust performance, durability, and versatility. The Sportsman 400 features a 455cc, liquid-cooled, single-cylinder engine, providing reliable power and efficiency suitable for light to moderate off-road use. The Sportsman 500 steps up with a 498cc, liquid-cooled, single-cylinder engine, delivering enhanced power and torque for more demanding tasks.

The Sportsman 600 is equipped with a 597cc, liquid-cooled, twin-cylinder engine, offering a significant boost in performance, making it ideal for more rugged terrains and heavier loads. The Sportsman 700 tops the series with a 683cc, liquid-cooled, twin-cylinder engine, providing maximum power and torque for the toughest off-road challenges and utility work. All models feature Polaris' On-Demand True All-Wheel Drive (AWD) system, ensuring optimal traction in varying conditions. The automatic transmission with a dual-range drive system (High/Low) and reverse enhances ease of use.

Suspension systems across the series include MacPherson strut front suspension and independent rear suspension (IRS), delivering superior ride comfort and handling. Ground clearance varies slightly, with higher models offering more elevation to tackle obstacles. Fuel capacity ranges from approximately 4 to 4.1 gallons, providing ample range for extended outings. The Sportsman series also includes standard features such as composite front and rear racks, capable of carrying substantial cargo loads, and an integrated storage system for convenience. Safety and comfort features include halogen headlights, digital instrumentation, and ergonomic seating, ensuring a secure and enjoyable ride across all models.

Polaris Sportsman 400, 500, 600,700 F.A.Q.

What type of oil is recommended for a Polaris Sportsman 500?

Polaris recommends using their PS-4 Synthetic 2W-50 oil for the Sportsman 500, which is specially formulated for Polaris ATVs.

How often should the air filter be replaced in a Polaris Sportsman 600?

The air filter should be inspected every 50 hours of operation and replaced if necessary. It is generally recommended to replace it every 100 hours or annually, depending on riding conditions.

What is the correct tire pressure for a Polaris Sportsman 700?

The recommended tire pressure for a Polaris Sportsman 700 is typically 5 psi for both front and rear tires, but it's best to consult the owner's manual for specific models.

How can I troubleshoot starting issues with my Polaris Sportsman 400?

Check the battery connections for corrosion or looseness, ensure the battery is fully charged, and inspect the spark plug for wear or damage. Also, verify that fuel is reaching the engine.

What maintenance should be performed after 100 hours of use on a Polaris Sportsman 500?

After 100 hours, you should change the engine oil and filter, inspect and clean the air filter, check the brake pads and fluid, and inspect the drive belt. Lubricate all grease fittings.

Why is my Polaris Sportsman 600 overheating?

Common causes of overheating include low coolant levels, a malfunctioning thermostat, clogged radiator fins, or a faulty water pump. Check these components and ensure the cooling fan is operational.

Can I use regular unleaded gasoline in my Polaris Sportsman 700?

Yes, regular unleaded gasoline with an octane rating of 87 or higher is suitable for Polaris Sportsman 700 models. Avoid using ethanol blends higher than 10%.

How do I adjust the suspension on a Polaris Sportsman 500?

To adjust the suspension, locate the preload adjuster on the shock absorbers. Use a spanner wrench to turn the adjuster ring clockwise to increase preload or counterclockwise to decrease it.

What should I do if my Polaris Sportsman 400 is making unusual noises?

Unusual noises could be due to loose components, worn bearings, or drive belt issues. Inspect these areas and tighten any loose bolts or replace worn parts as necessary.

How do I properly store my Polaris Sportsman 700 for the winter?

To winterize your ATV, clean it thoroughly, change the oil, add fuel stabilizer, disconnect the battery, and store it in a dry, covered area. Inflate tires to the recommended pressure and cover the ATV.