Polaris ACE 500 Owner's Manual

Polaris ACE 500 manual cover
Pages 103
Year 2017
Language(s)
English en

Polaris ACE 500 Specification

The Polaris ACE 500 is a compact, single-seat off-road vehicle designed to offer a blend of agility, comfort, and performance for enthusiasts and casual riders alike. Powered by a 32 HP ProStar 500 engine, this model provides a responsive and smooth driving experience. The engine is a single-cylinder, 4-stroke, DOHC, with electronic fuel injection (EFI) that ensures reliable starting and consistent power delivery across varying terrains and conditions.

The ACE 500 features an automatic PVT transmission system, which incorporates Park, Reverse, Neutral, Low, and High gears, allowing for easy operation without the need for manual shifting. The vehicle's on-demand true all-wheel drive (AWD) system ensures optimal traction by automatically engaging all four wheels when additional grip is needed and reverting to two-wheel drive when it is not.

Suspension on the Polaris ACE 500 includes dual A-arm front suspension with 8.2 inches of travel and a rear suspension system with 9.5 inches of travel, providing a smooth ride even on rough trails. Ground clearance is a generous 10 inches, allowing the vehicle to navigate over obstacles with ease. The ACE 500 comes equipped with hydraulic disc brakes on all four wheels, ensuring reliable stopping power.

With a compact wheelbase of 61.5 inches and an overall width of 48 inches, the Polaris ACE 500 is designed for maneuverability, capable of accessing tighter trails that larger vehicles cannot. The vehicle's dry weight is approximately 846 pounds, and it boasts a towing capacity of 1,500 pounds, making it versatile for both recreational and utility purposes.

The rider-centric design includes a high-backed bucket seat equipped with a 3-point seatbelt and adjustable steering for tailored comfort, while the ROPS (Roll-Over Protection Structure) provides added safety. Additional features include a 5.3-gallon fuel tank, 1.3-gallon front storage, and a rear cargo box with a capacity of 240 pounds, enhancing its utility for extended outings.

Polaris ACE 500 F.A.Q.

How do I perform regular maintenance on my Polaris ACE 500?

To perform regular maintenance, check the oil level, air filter, and tire pressure regularly. Change the oil and filter every 50 hours of operation, and inspect the drive belt for wear. Keep the battery terminals clean and check the coolant level periodically.

What should I do if my Polaris ACE 500 won't start?

First, check the battery connection and ensure it is charged. Inspect the fuses and replace any that are blown. Verify that the fuel is fresh and the fuel valve is open. If the problem persists, consult a professional mechanic.

How can I troubleshoot overheating issues in my ACE 500?

Ensure the radiator is clean and free of debris. Check the coolant level and refill if necessary. Inspect the fan and thermostat for proper operation. If overheating continues, it could indicate a more serious issue requiring professional inspection.

What type of oil should be used in the Polaris ACE 500?

Use Polaris PS-4 5W-50 synthetic oil or equivalent. It is specifically formulated for the demands of your vehicle and helps ensure optimal performance and protection.

How can I adjust the suspension on my ACE 500 for better handling?

To adjust the suspension, refer to the owner's manual for guidance on adjusting the preload settings on the shocks. This can improve handling based on the terrain and load conditions.

What is the recommended tire pressure for the Polaris ACE 500?

The recommended tire pressure for the Polaris ACE 500 is typically 7 psi for the front and 10 psi for the rear tires. Always check the owner’s manual for specific guidance.

How do I replace the air filter on the ACE 500?

Locate the air filter housing, remove the cover, and take out the old filter. Install a new filter, making sure it fits securely, and replace the cover. Check the manual for any specific instructions.

How often should I change the drive belt on my Polaris ACE 500?

Inspect the drive belt every 50 hours for signs of wear or damage. Replace it if any issues are found, or as recommended by the service manual, typically every 100 hours or annually.

What could cause the brakes on my ACE 500 to feel spongy?

Spongy brakes may be due to air in the brake lines, low brake fluid, or worn brake pads. Bleed the brakes to remove air, check fluid levels, and inspect the pads for wear and replace if necessary.

How do I store my Polaris ACE 500 during the off-season?

Clean the vehicle thoroughly, change the oil, and fill the fuel tank with stabilizer. Disconnect the battery and store it in a cool, dry place. Cover the ACE 500 to protect it from dust and moisture.