Polaris 2003 Sportsman 600, 700 Owner's Manual

Polaris 2003 Sportsman 600, 700 manual cover

Pages 129

Year 2002

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of 129

Polaris 2003 Sportsman 600, 700 Specification

The Polaris 2003 Sportsman 600 and 700 are robust all-terrain vehicles (ATVs) designed to deliver exceptional performance and reliability in diverse off-road conditions. Both models feature a high-output, liquid-cooled, four-stroke engine that delivers substantial power and torque, with the Sportsman 600 equipped with a 597cc engine and the Sportsman 700 featuring a larger 683cc engine. The engines are paired with the Polaris Variable Transmission (PVT) system, providing smooth and efficient power delivery across various terrains.

These ATVs come with an independent rear suspension system that enhances ride comfort by allowing each wheel to move independently, ensuring optimal traction and stability. The front suspension employs MacPherson struts, providing 8.2 inches of travel, while the rear suspension offers a dual A-arm setup with 9.5 inches of travel. This advanced suspension system allows the Sportsman 600 and 700 to handle rough trails and challenging landscapes with ease.

Both models are equipped with On-Demand true all-wheel drive (AWD), which automatically engages all four wheels when additional traction is needed and reverts to two-wheel drive when it is not, optimizing fuel efficiency and handling. The braking system includes hydraulic disc brakes on all four wheels, ensuring reliable stopping power in various conditions.

The Sportsman 600 and 700 feature a durable composite utility rack system with a combined carrying capacity of up to 270 pounds and a towing capacity of 1,225 pounds, making them suitable for both recreational and work-related tasks. The ATVs also include a digital/analog gauge that provides essential information such as speed, fuel level, and engine diagnostics. These features, combined with a rugged design and high ground clearance, make the Polaris 2003 Sportsman 600 and 700 versatile and dependable choices for ATV enthusiasts and professionals alike.

Polaris 2003 Sportsman 600, 700 F.A.Q.

What is the recommended oil type for the Polaris 2003 Sportsman 600 and 700?

The recommended oil type for the Polaris 2003 Sportsman 600 and 700 is Polaris Premium 4 Synthetic 0W-40.

How often should I change the oil in my Polaris Sportsman 600/700?

It is recommended to change the oil every 100 hours of operation or annually, whichever comes first.

What is the correct procedure for checking the coolant level?

To check the coolant level, ensure the engine is cool, remove the radiator cap, and verify that the coolant reaches the top of the filler neck. If needed, add a 50/50 mixture of antifreeze and distilled water.

How do I troubleshoot starting issues with my Sportsman 700?

First, check the battery connections for corrosion and ensure they are tight. Verify that the battery is charged. Inspect the spark plug for fouling and replace if necessary. Check the fuel supply and fuel filter for blockages.

What are the tire pressure specifications for the Polaris Sportsman 600/700?

The recommended tire pressure for both the front and rear tires is 5 psi. Always check the tire pressure when tires are cold.

How can I perform a brake inspection on my Sportsman 600?

To inspect the brakes, visually check the brake pads and rotors for wear. Measure the brake pad thickness, and replace them if they are below the minimum thickness specified in the owner's manual. Ensure there are no leaks in the brake lines.

What steps should I follow to clean the air filter on my Sportsman 700?

Remove the air filter cover, take out the air filter, and inspect it for damage or debris. Clean the filter with a mild detergent and water, rinse it thoroughly, and allow it to dry completely before reinstalling. Apply a light coat of filter oil if required.

How do I adjust the suspension on my Polaris Sportsman for a smoother ride?

To adjust the suspension, locate the preload adjuster on each shock absorber. Turn the adjuster clockwise to increase preload for a firmer ride or counterclockwise to decrease preload for a softer ride. Ensure adjustments are made evenly on each side.

What should I do if my Sportsman 600 is overheating?

If your Sportsman 600 is overheating, first check the coolant level and top it up if necessary. Ensure the radiator is clean and free of debris. Verify that the fan is operational. If the problem persists, consult a professional technician for further diagnosis.

How can I check and adjust the drive belt tension on my Sportsman 700?

To check the drive belt tension, remove the belt cover and inspect the belt for wear. Use a tension gauge to measure belt tension, and adjust according to the specifications in the service manual. Replace the belt if it shows signs of excessive wear or damage.