Polaris 2002 Big Bos 6x6 Owner's Manual

Pages 130

Year 2001

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Polaris 2002 Big Bos 6x6 Specification

The Polaris 2002 Big Boss 6x6 is an all-terrain vehicle engineered for both rugged utility and off-road recreational use. It features a robust 499cc liquid-cooled, 4-stroke single-cylinder engine, delivering ample power and torque for various demanding tasks. The transmission is an automatic Polaris Variable Transmission (PVT) system, which provides seamless shifting and optimal performance across diverse terrains.

This ATV is distinguished by its unique six-wheel drive system, enhancing traction and stability, especially in challenging conditions. The suspension system integrates McPherson struts at the front, offering 6.25 inches of travel, and a progressive rate swing arm with a shock absorber at the rear, providing 9.5 inches of travel. This setup ensures a smooth ride over uneven surfaces and superior handling.

The braking system comprises hydraulic disc brakes on the front and rear, ensuring reliable stopping power. The Polaris 2002 Big Boss 6x6 is equipped with a large cargo bed, capable of carrying up to 800 pounds, making it ideal for hauling heavy loads. Additionally, the vehicle has a towing capacity of 1,225 pounds, further underscoring its utility.

With a fuel capacity of 4.75 gallons, the ATV is designed for extended use without frequent refueling. The ergonomic design includes a comfortable seat, intuitive controls, and ample foot space, enhancing rider comfort during prolonged usage. The overall build emphasizes durability, with a rugged frame and high-quality materials designed to withstand harsh environments.

In summary, the Polaris 2002 Big Boss 6x6 combines power, durability, and versatility, making it a reliable choice for both work and recreational activities in diverse terrains. Its advanced features and robust construction ensure it meets the demanding needs of its users.

Polaris 2002 Big Bos 6x6 F.A.Q.

How do I start the Polaris 2002 Big Boss 6x6?

Ensure that the vehicle is in neutral, turn the key to the 'ON' position, and use the electric start button. If it fails to start, use the manual pull start as an alternative.

What type of oil is recommended for the Polaris 2002 Big Boss 6x6?

Use Polaris Premium 4 Synthetic 0W40 engine oil for optimal performance. Ensure oil levels are checked regularly and replaced every 50 hours of operation.

How can I troubleshoot the electrical system if the lights aren't working?

Check the fuse box for any blown fuses, inspect the wiring for any visible damage, and ensure the battery is fully charged. Replace any faulty components as needed.

What is the proper way to clean the air filter?

Remove the air filter cover, take out the filter, and clean it with a mild detergent and water. Let it dry completely before reinstalling. Ensure the filter is properly seated to avoid engine damage.

How often should I check the tire pressure?

Check the tire pressure before each use. Ensure that all tires are inflated to the manufacturer's recommended PSI, typically around 5-8 PSI for the Polaris Big Boss 6x6.

What steps should I follow to maintain the drive belt?

Inspect the drive belt for wear and tear every 100 hours of operation. Replace if there are any signs of cracking or fraying. Ensure the belt tension is within the specified range as per the service manual.

How do I adjust the suspension for different terrains?

Use the adjustable suspension settings provided to increase or decrease the preload. Refer to the user manual for specific settings based on terrain type such as mud, snow, or rocky surfaces.

What should I do if the engine overheats?

Stop the vehicle immediately and allow it to cool down. Check the coolant levels and the radiator for any blockages. If the problem persists, consult a professional mechanic.

How do I engage the all-wheel drive (AWD) system?

Engage the AWD by pressing the AWD switch located on the handlebar. Ensure the vehicle is moving at a slow speed to engage the system smoothly.

What are the routine maintenance tasks I should perform regularly?

Routinely check and change the engine oil, inspect the air filter, check tire pressure, inspect the drive belt, and ensure all electrical connections are secure. Perform these tasks every 50 hours of use or as needed.