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Front cover
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Introduction
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Manual List
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Precautions for Safety
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Treatment of waste
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Disposal
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Trademarks
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Contents
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1 System Basic Configuration
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2 General Connection Diagram
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3 List of Configuration
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3.1 Control Unit [M800W]
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3.2 Control Unit [M80W]
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3.3 Display Unit [M800W]
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3.4 Display Unit [M80W]
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3.5 Personal Computer Unit
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3.6 Graphic Control Unit
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3.7 Keyboard Unit [M800W]
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3.8 Keyboard Unit [M80W]
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3.9 Operation Panel I/O Unit
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3.10 Remote I/O Unit
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3.11 Function Expansion Unit
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3.12 Side Memory I/F Unit
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3.13 Manual Pulse Generator
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3.14 Synchronous Feed Encoder
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3.15 Machine Operation Panel
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3.16 Handy Terminal
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3.17 Cable Connector Sets
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3.18 Thermistor Sets
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3.19 Genuine Memory Card
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3.20 Durable Parts
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3.21 Replacements
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3.22 List of Cables
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3.23 System Type
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4 General Specifications
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4.1 Environment Conditions [M800W]
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4.1.1 Environment Conditions inside the Operation Panel
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4.1.2 Environment Conditions inside the Control Panel
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4.1.3 24VDC Stabilized Power Supply Selecting Conditions
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4.2 Environment Conditions [M80W]
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4.2.1 Environment Conditions inside the Operation Panel
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4.2.2 Environment Conditions inside the Control Panel
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4.2.3 24VDC Stabilized Power Supply Selecting Conditions
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4.3 Control Unit [M800W]
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4.4 Control Unit [M80W]
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4.5 Display Unit [M800W]
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4.5.1 10.4-type (FCU8-DU141-31)
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4.5.2 15-type (FCU8-DU181-31)
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4.5.3 15-type (FCU8-DU181-34)
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4.5.4 19-type (FCU8-DU191-75)
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4.5.5 19-type (FCU8-DU192-75)
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4.5.6 Precautions
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4.6 Display Unit [M80W]
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4.6.1 8.4-type (FCU8-DU121-12)
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4.6.2 10.4-type (FCU8-DU141-32)
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4.6.3 15-type (FCU8-DU181-32)
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4.6.4 15-type (FCU8-DU181-36)
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4.6.5 19-type (FCU8-DU191-77)
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4.6.6 19-type (FCU8-DU192-77)
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4.6.7 Precautions
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4.7 Personal Computer Unit
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4.8 Graphic Control Unit
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4.9 Keyboard Unit
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4.9.1 Keyboard for 8.4-type Display Unit (FCU8-KB026)
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4.9.2 Keyboard for 8.4-type Display Unit (FCU8-KB028)
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4.9.3 Keyboard for 8.4-type Display Unit (FCU8-KB029)
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4.9.4 Keyboard for 10.4-type Display Unit (FCU8-KB041)
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4.9.5 Keyboard for 10.4-type Display Unit (FCU8-KB046)
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4.9.6 Keyboard for 10.4-type Display Unit (FCU8-KB047)
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4.9.7 Keyboard for 10.4-type Display Unit (FCU8-KB048)
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4.9.8 Keyboard for 15-type Display Unit (FCU8-KB083)
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4.10 Operation Panel I/O Unit
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4.11 Remote I/O Unit
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4.12 Function Expansion Unit
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4.12.1 Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544)
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4.12.2 CC-Link (FCU8-EX561)
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4.12.3 PROFIBUS-DP (FCU8-EX563)
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4.12.4 CC-Link IE Field (FCU8-EX564)
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4.12.5 EtherNet/IP (FCU8-EX565)
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4.12.6 FL-net (FCU8-EX568)
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4.12.7 Vibration Cutting Expansion Unit (FCU8-EX744)
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4.13 Side Memory I/F Unit
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4.14 Manual Pulse Generator
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4.15 Synchronous Feed Encoder
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4.16 Machine Operation Panel
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4.16.1 Main Panel A , B (FCU8-KB921 / FCU8-KB922 / FCU8-KB925 , FCU8-KB923 / FCU8-KB924 / FCU8-KB926)
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4.16.2 Sub Panel A (FCU8-KB931 / FCU8-KB941)
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4.17 Handy Terminal
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4.18 Thermistor
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4.19 Exclusive SD Cards
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4.20 Specifications and Precautions of USB/SD/LAN Interface
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4.20.1 USB Interface (Personal Computer Unit, Side Memory I/F Unit)
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4.20.2 SD Interface (Control Unit, Side Memory I/F Unit)
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4.20.3 LAN Interface (Control Unit, Personal Computer Unit)
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5 Installation
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6 Precautions for Connecting
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7 Connection of Control Unit
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7.1 Control Unit Connection System Drawing
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7.2 Connecting with Power Supply
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7.3 Connecting with Emergency Stop Signal
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7.4 Connecting with Personal Computer Unit
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7.5 Connecting with Graphic Control Unit
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7.6 Connecting with Operation Panel I/O Unit
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7.7 Connecting with Remote I/O Unit
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7.8 Connecting with Drive Unit
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7.8.1 Connecting with Drive Unit MDS-E/EH Series
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7.8.2 Connecting with Drive Unit MDS-EM/EMH Series
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7.8.3 Connecting with Drive Unit MDS-EJ/EJH Series
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7.9 Connecting with RS-232C Device
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7.10 Connecting with Skip Signal (Sensor)
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7.11 Connecting with Manual Pulse Generator
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7.12 Connecting Device via Function Expansion Unit
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8 Connection of Personal Computer Unit
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8.1 Personal Computer Unit Connection System Drawing
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8.2 Connecting with Power Supply
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8.3 Connecting with Control Unit
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8.4 Connecting with Operation Panel I/O Unit
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8.5 Connecting with Side Memory I/F Unit
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9 Connection of Graphic Control Unit
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9.1 Graphic Control Unit Connection System Drawing
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9.2 Connecting with Power Supply
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9.3 Connecting with Emergency Stop Signal
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9.4 Connecting with Control Unit
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9.5 Connecting with Operation Panel I/O Unit
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9.6 Connecting with RS-232C Device
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10 Connection of Keyboard Unit
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11 Connection of Operation Panel I/O Unit
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11.1 Operation Panel I/O Unit Connection System Drawing
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11.2 Connecting with Power Supply
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11.3 Connecting with Emergency Stop Signal
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11.4 Connecting with Frame Ground
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11.5 Connecting with Control Unit
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11.6 Connecting with Personal Computer Unit
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11.7 Connecting with Graphic Control Unit
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11.8 Connecting with Keyboard Unit
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11.9 Connecting with Remote I/O Unit
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11.10 Connecting with Manual Pulse Generator (MPG)
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11.11 Connecting with Machine Operation Panel
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11.11.1 Wiring for 24V Common Input
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11.11.2 Wiring for 0V Common Input
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11.11.3 Wiring for Source Type Output
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11.11.4 Connecting with Safety Machine Control Signal (FCU8-DX837)
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11.11.5 Connection with the scan input signal (FCU8-DX834)
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11.11.6 Connection with the scan output signal (FCU8-DX834)
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12 Connection of Remote I/O Unit
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12.1 Remote I/O Unit Connection System Drawing
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12.2 Connecting with Power Supply
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12.3 Connecting with Frame Ground
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12.4 Connecting with Control Unit
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12.5 Connecting with Operation Panel I/O Unit
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12.6 Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651)
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12.7 Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1)
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12.8 Connecting with Safety Machine Control Signal (FCU8-DX651)
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12.9 Connecting with Analog I/O Signal (FCU8-DX202)
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12.10 Connecting with Thermistor (FCU8-DX408)
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12.11 Connecting with Multi-analog Input Signal (FCU8-DX409)
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13 Connection of Side Memory I/F Unit
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14 Connection of Manual Pulse Generator
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14.1 Manual Pulse Generator Connection System Drawing
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14.2 Connecting with Control Unit
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14.3 Connecting with Operation Panel I/O Unit
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14.4 Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit
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15 Connection of Synchronous Feed Encoder
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16 Connection of Machine Operation Panel
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16.1 Machine Operation Panel Connection System Drawing
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16.2 Connecting with Power Supply
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16.3 Connecting with Frame Ground
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16.4 Connecting with Operation Panel I/O Unit
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16.5 Connecting Emergency Stop Switch
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16.6 Connecting with Sub Panel
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16.7 Software Interface
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17 Connection of Handy Terminal
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18 Cable
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18.1 Symbols for Writing Cable Drawings
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18.2 Cable Relating to NC
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18.2.1 FCUA-R050/R054 Cable
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18.2.2 G071 Cable
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18.2.3 G123 Cable
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18.2.4 G170 Cable
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18.2.5 G430 Cable
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18.2.6 G460 Cable
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18.2.7 J010 Cable
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18.2.8 J020/J021/J022 Cable
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18.2.9 J023/J024/J025 Cable
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18.2.10 J026/J027 Cable
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18.2.11 J030/J031 Cable
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18.2.12 J070/J071 Cable
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18.2.13 J100 Cable
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18.2.14 J120 Cable
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18.2.15 J121 Cable
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18.2.16 J170 Cable
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18.2.17 J210 Cable
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18.2.18 J220 Cable
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18.2.19 J221 Cable
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18.2.20 J291 Cable
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18.2.21 J303 Cable
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18.2.22 J350 Cable
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18.2.23 J351 Cable
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18.2.24 J460 Cable
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18.2.25 J461 Cable
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18.2.26 R2-TM Terminator Connector
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18.3 Cable Relating to Drive Unit
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18.3.1 Cable Wire and Assembly
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18.3.2 CNP2E-1 Cable
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18.3.3 CNP3EZ-2P/CNP3EZ-3P Cable
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18.3.4 CNV2E-8P/CNV2E-9P Cable
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18.3.5 CNV2E-D Cable
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18.3.6 CNV2E-HP Cable
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18.3.7 DG30 Cable
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18.3.8 G380 Cable
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18.3.9 J395 Cable
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18.3.10 J396 Cable
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18.3.11 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable
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18.3.12 MR-BT6V2CBL Cable
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18.3.13 MR-D05UDL3M-B Cable
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18.3.14 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable
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18.3.15 SH21 Cable
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18.4 List of Cable Connector Sets
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19 Setup Outline
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20 Setting the Hardware
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20.1 Setting Drive Unit MDS-E/EH Series
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20.2 Setting Drive Unit MDS-EM/EMH Series
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20.3 Setting Drive Unit MDS-EJ/EJH Series
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20.4 Setting Up without Connecting to the Motor/Drive Units at the Setup of Drive Unit
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20.5 Connecting the Batteries
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20.6 Connecting and Setting the Remote I/O Unit
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20.6.1 Outline of the Remote I/O Unit
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20.6.2 Connection and Station No. Setting on Remote I/O Unit
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20.6.3 Station No. Setting when Using Multiple Remote I/O Units
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20.6.4 PLC Device Assignment of Digital Signal (DI/DO)
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20.6.5 Analog Input/Output Interface
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20.6.6 Thermistor Input Interface
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20.7 Initializing the NC Internal Data (SRAM)
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21 Setting Up with HMI Integrated Installer
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22 Setting the Parameters and Date/Time
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22.1 Selecting the NC System Type and Displayed Language
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22.2 Setting the Parameters for the System Specifications
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22.3 Setting the Parameters for the Machine Specifications
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22.4 Setting Date and Time
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23 Sequence Program Writing
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23.1 Writing Sequence Program using the SD Card
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23.2 Setting the Ethernet Communication
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23.3 Connecting the Control Unit and a Personal Computer
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23.4 Setting the Communication with GX Developer
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23.5 Setting the Parameters on GX Developer
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23.5.1 Parameter Setting Screen
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23.5.2 Setting the Number of Device Points
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23.5.3 Setting the Number of Common Pointer Points
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23.5.4 Setting the Program Execution Order
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23.6 Writing a Sequence Program with GX Developer
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23.7 Writing a Sequence Program to ROM with GX Developer
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23.8 Setting the Communication with GX Works2
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23.9 Setting the Parameters on GX Works2
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23.9.1 Parameter Setting Screen
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23.9.2 Setting Device Points
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23.9.3 Setting Common Pointer No.
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23.9.4 Setting Program Executing Order
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23.10 Writing a Sequence Program with GX Works2
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23.11 Writing a Sequence Program to ROM with GX Works2
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23.12 Setting the PLC Parameters
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24 Confirming the Basic Operation
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24.1 Checking Inputs/Outputs and Alarms
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24.2 Confirming Manual Operation
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24.3 Servo Simplified Adjustment
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25 Setting the Position Detection System
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26 Setting the Tool Entry Prohibited Range
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26.1 Stroke End
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26.2 Stored Stroke Limit
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26.2.1 Outline
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26.2.2 Stored Stroke Limit I
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26.2.3 Stored Stroke Limit II
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26.2.4 Stored Stroke Limit IB
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26.2.5 Stored Stroke Limit IC
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26.2.6 Movable Range during Inclined Axis Control
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26.2.7 Stored Stroke Limit for Rotation Axis
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26.2.8 Changing the Area for the Stored Stroke Limit I
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26.2.9 Behavior in Prohibited Area
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26.2.9.1 Stored stroke limits I, IC, and II
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26.2.9.2 Stored stroke limits IB and IIB
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26.2.10 Precautions
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27 Setting the Machine Error Compensation
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27.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation
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27.2 Bidirectional pitch error compensation
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27.2.1 Outline
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27.2.2 Setting Method
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27.3 Cyclic Error Compensation
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28 Setting the Position Switches
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29 Setting the Backlash Compensation
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30 Confirming the Spindle Operation
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31 Setting the Handy Terminal
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32 Setting the Deceleration Check
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32.1 Function
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32.2 Deceleration Check Method
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32.3 Deceleration Check for Opposite Direction Movement Reversal
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32.4 Parameter
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32.5 Relation with Other Functions
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32.6 Precautions
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33 Synchronous Control and Multiple-axis Synchronization Control
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34 Adjust S-analog Screen
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34.1 Adjustment Preparations
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34.2 Performing Automatic Adjustments
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34.3 Performing Manual Adjustments
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35 Device Open Parameter Screen
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36 SRAM Open Parameter Screen
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37 Data Backup and Restoration
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37.1 All Backup
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37.2 All Restoration
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38 Appx.1: Setting the System Lock
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38.1 Setting the Encryption Key
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38.2 Setting of Expiration Date
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38.3 Display of Time Limit Warning and Alarm Notification
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38.4 Caution
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39 Appx.2: Protection Setting
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39.1 Protect Setting Screen
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39.2 Returning the Password to the Non-input State (Operation level 0 to 3)
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39.3 Changing the Operation Level to One of 4 to 6
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39.4 Changing the Password
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39.5 Clearing the Password
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39.6 Changing the Protection Level
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39.7 Saving the Protection Level Setting
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40 Appx.3: Displaying Original Logo On Standard Screen
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41 Appx.4: EMC Installation Guidelines
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42 Appx.5: Restrictions for Lithium Batteries
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42.1 Restriction for Packing
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42.1.1 Target Products
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42.1.2 Handling by User
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42.1.3 Reference
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42.2 Products Information Data Sheet (ER Battery)
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42.3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
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42.4 California Code of Regulation "Best Management Practices for Perchlorate Materials"
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42.5 Restriction Related to EU Battery Directive
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43 Appx.6: Precautions for Compliance to UL/c-UL Standards
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Revision History
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Global Service Network
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Back cover