Clarke 6014001 MIG85ENC No Gas Mig Instructions
![Clarke 6014001 MIG85ENC No Gas Mig Welder manual cover](/images/oTamXwqYOfZQMeHJVAfhoNlI/thumbs/thumb175x175.webp)
To set up the Clarke MIG85ENC, first ensure that you have all components, including the welding torch, ground clamp, and wire spool. Connect the ground clamp to the workpiece securely. Load the wire spool into the welder, threading the wire through the guide tube and into the torch. Adjust the tension and ensure the wire feeds smoothly. Finally, connect the welder to a suitable power supply.
Always wear appropriate personal protective equipment, including gloves, a welding helmet with a proper shade, and flame-resistant clothing. Ensure your work area is well-ventilated and free from flammable materials. Keep a fire extinguisher nearby and never weld in damp or wet conditions.
If you're experiencing wire feeding problems, check the drive roller tension and ensure it's not too tight or too loose. Inspect the wire for kinks or jams. Clean the liner and contact tip to remove any debris that could obstruct the wire feed. Make sure the spool is correctly positioned and turns smoothly.
Regularly inspect and clean the welding torch, liner, and contact tip. Check the drive rollers and wire feed mechanism for wear and debris. Ensure the power cables and connections are secure and in good condition. Periodically examine the ground clamp connections and replace any damaged components.
Adjust the welder's voltage and wire feed speed according to the material thickness. Consult the welder's manual for recommended settings for different materials. Perform a test weld on a scrap piece to fine-tune settings as necessary, ensuring adequate penetration without excessive spatter.
If the welder overheats, stop welding immediately and allow the unit to cool down. Ensure the cooling vents are not obstructed and the fan is functioning. Avoid exceeding the unit's duty cycle, which could lead to overheating. Resume welding once the unit has cooled sufficiently.
The Clarke MIG85ENC is designed for no-gas welding and may not be suitable for aluminum, which typically requires a shielding gas to prevent oxidation. Consider a welder with gas capabilities or consult a professional for aluminum welding tasks.
To change the wire spool, switch off and unplug the welder. Open the side panel to access the spool compartment. Remove the current spool by loosening the tensioner and lifting it out. Place the new spool onto the spindle, ensuring it is correctly oriented, and thread the wire through the guide tube into the torch. Adjust the tensioner as needed.
Common defects include porosity, lack of fusion, and excessive spatter. To fix porosity, ensure materials are clean and dry, and adjust voltage and wire speed settings. To address lack of fusion, increase the heat input by adjusting settings or reducing travel speed. For excessive spatter, fine-tune voltage and wire speed and ensure proper torch angle.
Store the welder in a clean, dry area away from moisture and dust. Coil the cables neatly and secure them to prevent damage. Cover the unit with a cloth or dust cover to protect it from debris. Ensure the storage area is well-ventilated and the welder is safe from physical impacts.