Clarke 3120520 CAT203 Cut-Off Instructions

Clarke 3120520 CAT203 Cut-Off Tool manual cover
Pages 16
Year 2022
Language(s)
English en

Clarke 3120520 CAT203 Cut-Off Tool Specification

The Clarke 3120520 CAT203 Cut-Off Tool is a precision-engineered pneumatic device designed for efficient cutting in industrial and automotive applications. This tool is powered by a robust air compressor system, enabling it to deliver high-speed performance with a maximum free speed of 20,000 RPM. It is engineered for optimal power-to-weight balance, weighing approximately 2.2 pounds, which ensures ease of handling and reduces user fatigue during extended periods of operation. The CAT203 features a durable aluminum housing that provides enhanced tool longevity and resistance to the rigors of heavy-duty use.

Its ergonomic design includes a comfortable grip with an integrated throttle lever that allows for precise control of cutting speed. The tool is equipped with a 3-inch cutting disc, making it suitable for cutting through a variety of materials such as metal, plastic, and composite materials. The Clarke 3120520 CAT203 also includes a safety guard that enhances user safety by protecting against debris and accidental contact with the cutting disc. The air inlet size is a standardized 1/4-inch, and the tool operates optimally at an air pressure of 90 PSI, ensuring consistent performance across tasks.

Additionally, the tool requires an air flow of 4 CFM, making it compatible with a wide range of air compressors. Its design prioritizes user safety and efficiency, with features like a lock-off throttle to prevent accidental start-ups. Overall, the Clarke 3120520 CAT203 Cut-Off Tool offers robust performance and reliability, making it an ideal choice for professionals seeking a powerful and durable cutting solution.

Clarke 3120520 CAT203 Cut-Off Tool F.A.Q.

What is the recommended air pressure for operating the Clarke 3120520 CAT203 Cut-Off Tool?

The recommended air pressure for the Clarke 3120520 CAT203 Cut-Off Tool is between 90-100 PSI (6.2-6.9 Bar) for optimal performance.

How do I properly lubricate the Clarke CAT203 Cut-Off Tool?

To properly lubricate the tool, add a few drops of pneumatic tool oil into the air inlet before each use, or use an inline oiler. This helps maintain smooth operation and prolongs tool life.

What safety precautions should be taken when using the Clarke CAT203 Cut-Off Tool?

Always wear safety goggles and gloves, ensure the work area is clean and free of obstructions, and check that the cutting disc is properly installed and not damaged before use.

How can I change the cutting disc on the Clarke CAT203 Cut-Off Tool?

To change the cutting disc, disconnect the tool from the air supply, use the provided wrench to loosen the retaining nut, remove the old disc, and install the new disc. Make sure it is securely tightened before reconnecting to the air supply.

What should I do if the Clarke CAT203 Cut-Off Tool is not starting?

Check that the air supply is connected and within the correct pressure range, ensure the air filter is clean, and inspect the tool for any blockages or damage. If the problem persists, consult the user manual or a professional technician.

How do I reduce vibration when using the Clarke CAT203 Cut-Off Tool?

Ensure the tool is held firmly with both hands, use a well-balanced cutting disc, and operate the tool at the recommended air pressure. Regular maintenance and lubrication can also help reduce vibration.

What is the maximum cutting capacity of the Clarke CAT203 Cut-Off Tool?

The Clarke CAT203 Cut-Off Tool has a maximum cutting capacity of 3 inches for most materials, depending on the thickness and type of the disc used.

Can the Clarke CAT203 Cut-Off Tool be used on materials other than metal?

Yes, the tool can be used on various materials such as plastic and wood, provided the appropriate cutting disc is used. Always check the disc specifications for compatibility.

How often should I perform maintenance on the Clarke CAT203 Cut-Off Tool?

Regular maintenance should be performed after every 50 hours of operation, including checking for wear and tear, cleaning, lubricating, and inspecting the air supply system.

What type of cutting discs are compatible with the Clarke CAT203 Cut-Off Tool?

The tool is compatible with 3-inch diameter cutting discs with a 3/8-inch arbor hole. Always use discs rated for the tool's speed and intended material.