Yamaha YXR660FAS Rhino 660 2004 Owner's Manual

Yamaha YXR660FAS Rhino 660 2004 manual cover

Pages 156

Year 2004

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Yamaha YXR660FAS Rhino 660 2004 Specification

The Yamaha YXR660FAS Rhino 660, introduced in 2004, is a versatile utility vehicle that combines robust engineering with practical design. Powered by a liquid-cooled, four-stroke, single-cylinder engine with a displacement of 660cc, the Rhino 660 delivers reliable performance suitable for both recreational and work-related tasks. The engine is paired with a Yamaha Ultramatic V-belt transmission that offers both high and low ranges, ensuring smooth power delivery and optimal drivability in various terrains.

The Rhino 660 features a durable steel frame and a fully independent suspension system, with double wishbones both in the front and rear, providing exceptional ride comfort and stability. The suspension travel of 7.3 inches in the front and 7.1 inches in the rear allows the vehicle to handle rough and uneven surfaces with ease. Hydraulic disc brakes on all four wheels ensure reliable stopping power, enhancing safety and control.

The vehicle's dimensions include an overall length of 113.6 inches, a width of 54.3 inches, and a height of 73 inches, with a wheelbase of 75.2 inches. Ground clearance stands at 12.1 inches, making it capable of navigating challenging off-road environments. The Rhino 660 has a dry weight of approximately 1049 pounds and a fuel capacity of 7.9 gallons, providing ample range for extended use.

Designed with practicality in mind, the Rhino 660 includes a utility bed with a cargo capacity of 400 pounds and a towing capacity of 1212 pounds, making it a reliable partner for various hauling tasks. The vehicle's ergonomic seating and user-friendly controls ensure a comfortable and intuitive driving experience. With its blend of power, durability, and versatility, the Yamaha YXR660FAS Rhino 660 stands out as a dependable side-by-side utility vehicle.

Yamaha YXR660FAS Rhino 660 2004 F.A.Q.

What is the recommended maintenance schedule for the Yamaha YXR660FAS Rhino 660 2004?

The Yamaha YXR660FAS Rhino 660 2004 should have regular maintenance every 20 hours or 200 miles, whichever comes first. This includes checking the oil level, tire pressure, brake system, and air filter. A comprehensive service should be performed every 100 hours or 1000 miles.

How do I troubleshoot starting issues with my Rhino 660?

If the Yamaha Rhino 660 doesn't start, check the battery connections and charge. Ensure the fuel is fresh and the fuel valve is open. Inspect the spark plug for signs of wear and replace if necessary. Check the starter relay and fuses for continuity.

What type of oil is recommended for the Yamaha Rhino 660 engine?

The recommended oil for the Yamaha Rhino 660 is Yamalube 4 10W-40 or any equivalent 10W-40 four-stroke engine oil that meets or exceeds the specifications set by the manufacturer.

How do I replace the air filter on the Yamaha Rhino 660?

To replace the air filter, first remove the seat and access panel. Unclip the airbox cover and remove the old filter. Clean the airbox of any debris before installing the new filter. Ensure the new filter is properly seated and replace the cover and seat.

What are the common causes of overheating in a Yamaha Rhino 660?

Common causes of overheating include low coolant levels, clogged radiator, faulty thermostat, or a malfunctioning fan. Ensure the radiator is clean and the coolant is topped off. If the issue persists, inspect the thermostat and fan for proper operation.

How can I improve the suspension performance of my Rhino 660?

To improve suspension performance, consider upgrading to aftermarket shocks that allow for adjustable damping and preload. Regularly inspect and maintain the suspension components, ensuring they are properly lubricated and free from damage.

What should I do if my Rhino 660 is experiencing sluggish acceleration?

Sluggish acceleration can be caused by a dirty air filter, worn spark plug, or clogged fuel injector. Ensure the air filter is clean, replace the spark plug if necessary, and use a fuel injector cleaner to remove any deposits.

How do I check the brake fluid level on my Yamaha Rhino 660?

To check the brake fluid level, locate the brake fluid reservoir near the handlebars. Clean the reservoir cap area, remove the cap, and check the fluid level. It should be between the minimum and maximum marks. Top up with DOT 4 brake fluid if necessary.

What are the signs of a worn drive belt on the Yamaha Rhino 660?

Signs of a worn drive belt include slipping during acceleration, unusual noises, or visible wear and tear on the belt. Regularly inspect the belt for cracks, fraying, or glazing and replace it if any of these signs are present.

How can I prevent rust on the Yamaha Rhino 660 frame?

To prevent rust, regularly wash the Rhino 660 to remove dirt and mud that can hold moisture. Dry the vehicle thoroughly and apply a rust-inhibiting spray to the frame and metal components. Store the vehicle in a dry, covered area when not in use.