Yamaha YFM660RT Raptor 2005 Owner's Manual
![Yamaha YFM660RT Raptor 2005 manual cover](/images/697c46d1482cef50fe962e68/thumbs/thumb175x175.webp)
To adjust the chain, first, place the ATV on a level surface. Loosen the rear axle nut and adjust the chain tension using the adjuster bolts on both sides of the swingarm until the chain has about 1.2 to 1.6 inches of slack. Tighten the axle nut securely and recheck the tension.
You should use a high-quality 4-stroke motorcycle oil with a viscosity grade of 10W-40. Make sure the oil meets or exceeds JASO MA standards for wet clutches.
If your Raptor 660 is not starting, check the following: ensure the battery is charged, inspect the spark plug for wear or fouling, check the fuel supply, and ensure the kill switch is in the "on" position. If these are all in order, you may need to check the starter solenoid or ignition system.
The recommended maintenance schedule includes changing the oil every 20 hours or 160 miles, cleaning the air filter every 10 hours, checking and adjusting the valve clearance every 100 hours, and inspecting brake pads and fluid levels regularly. Refer to the owner's manual for a detailed schedule.
To improve performance, consider upgrading the exhaust system, installing a high-flow air filter, and rejetting the carburetor for optimal air-fuel mixture. Additionally, regular maintenance such as keeping the chain lubricated and ensuring tire pressure is optimal can enhance performance.
If your Raptor 660 is overheating, check the coolant level and refill if necessary. Ensure the radiator is clean and free of debris. Inspect the thermostat and water pump for proper operation. Avoid running the engine at high RPMs for extended periods without adequate airflow.
To replace the brake pads, remove the wheel, then the brake caliper by unscrewing the caliper bolts. Remove the old pads and install the new ones ensuring they are seated properly. Reattach the caliper and wheel, then test the brakes for proper function.
Common electrical issues include a weak or dead battery, faulty starter solenoid, and corroded or loose connections. Regularly inspect and clean electrical connections, and ensure the battery is charged and in good condition.
To clean the carburetor, remove it from the engine, disassemble it carefully, and clean all jets and passages with carburetor cleaner. Ensure all parts are free of debris before reassembling and reinstalling. Adjust the air-fuel mixture as needed after cleaning.
To check and adjust the valve clearance, remove the valve cover, rotate the engine to TDC on the compression stroke, and use a feeler gauge to measure the clearance. Adjust the valves using the adjustment screws to achieve the correct clearance specified in the service manual.