Yamaha XLT800 Waverunner 2004 Owner's Manual
![Yamaha XLT800 Waverunner 2004 manual cover](/images/5cde1d393c65a4acca6496b3/thumbs/thumb175x175.webp)
Regular maintenance for the Yamaha XLT800 includes checking and replacing spark plugs, inspecting the fuel system, lubricating moving parts, checking the battery, and cleaning the hull. It's also important to flush the engine with fresh water after each use in saltwater.
You should use Yamalube 2-W or a high-quality 2-stroke engine oil that is TC-W3 rated for your Yamaha XLT800 Waverunner.
If your Yamaha XLT800 won't start, check the battery connections, inspect the spark plugs for wear, ensure the fuel is fresh, and verify that the kill switch is properly attached. If problems persist, a professional inspection may be necessary.
Common issues include engine starting problems, overheating, and fuel system clogs. To resolve these, ensure regular maintenance, use fresh fuel, and check the cooling system for blockages.
To winterize your Yamaha XLT800, flush the engine with fresh water, add fuel stabilizer, fog the engine cylinders, remove the battery and store it in a cool, dry place, and cover the Waverunner to protect it from the elements.
Attach a hose to the flushing port, start the engine, and then turn on the water. Let it run for a few minutes to clear salt and debris, then turn off the water before stopping the engine.
To check the impeller, remove the intake grate and visually inspect for any debris or damage. Look for signs of wear or bending, which may indicate the need for replacement.
If overheating occurs, check for blockages in the cooling system, ensure the water intake is clear, and inspect the thermostat and water pump. Avoid running the engine out of water.
Spark plugs should be inspected every 50 hours of operation and replaced if worn or fouled. It's recommended to replace them at least once per season for optimal performance.
Store your Yamaha XLT800 in a dry, cool place, ensuring it is covered to protect from dust and sunlight. Remove the battery and store it separately, and use a block to support the hull to prevent warping.