Yamaha F200XTR v8 Owner's Manual
en
F200 LF200 F225 LF225
OWNERS MANUAL
LIT-18626-07-15 69J-28199-17
U.S.A.Edition
ZMU01690
Read this owners manual carefully before operating your outboard motor.
U69J17E0.book Page 1 Tuesday, March 7, 2006 10:00 AM
Important manual information EMU31280
To the owner Thank you for choosing a Yamaha outboard motor. This Owners Manual contains infor- mation needed for proper operation, mainte- nance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owners Manual particularly important information is distinguished in the following ways.
The Safety Alert Symbol means AT- TENTION! BECOME ALERT! YOUR SAFE- TY IS INVOLVED!
WARNING EWM00780
Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander, or a per- son inspecting or repairing the outboard motor.
CAUTION: ECM00700
A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor.
NOTE: A NOTE provides key information to make procedures easier or clearer.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between
your machine and this manual. If there is any question concerning this manual, please con- sult your Yamaha dealer.
NOTE: The F200TR, LF200TR, F225TR, LF225TR and the standard accessories are used as a base for the explanations and illustrations in this manual. Therefore some items may not apply to every model.
EMU25110
F200, LF200, F225, LF225 OWNERS MANUAL
2006 by Yamaha Motor Corporation, USA
1st edition, March 2006 All rights reserved.
Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, USA
is expressly prohibited. Printed in Japan
P/N LIT-18626-07-15
U69J17E0.book Page 1 Tuesday, March 7, 2006 10:00 AM
Table of contents
General information ..........................1 Identification numbers record.......... 1
Outboard motor serial number ........... 1 Key number ........................................ 1
Emission control information ........... 1 North American models...................... 1 Star labels .......................................... 2
Safety information ........................... 3 Important labels............................... 4
Warning labels.................................... 4 Basic boating rules
(Rules of the road) ....................... 5 Steering and sailing rules and
sound signals .................................. 5 Rules when encountering vessels...... 5 Other special situations ...................... 6
Fueling instructions ......................... 8 Gasoline ............................................. 9 Engine oil............................................ 9
Battery requirement....................... 10 Battery specifications ....................... 10
Propeller selection......................... 10 Start-in-gear protection ................. 11
Basic components ..........................12 Main components.......................... 12
Remote control ................................. 13 Remote control lever ........................ 14 Neutral interlock trigger .................... 14 Neutral throttle lever ......................... 14 Free accelerator ............................... 15 Throttle friction adjuster.................... 15 Engine stop lanyard switch............... 16 Main switch....................................... 16 Power trim and tilt switch on remote
control or tiller handle.................... 17 Power trim and tilt switch on bottom
engine cowling .............................. 17 Power trim and tilt switches
(twin binnacle type) ....................... 18 Trim tab with anode.......................... 18 Tilt support lever for power trim and
tilt or hydro tilt model..................... 19
Top cowling lock lever (pull up type) ................................. 19
Flushing device ................................ 19 Water separator................................ 20 Digital tachometer ............................ 20 Low oil pressure warning indicator ... 20 Overheat warning indicator
(digital type) .................................. 21 Speedometer (digital type) ............... 21 Trim meter (digital type) ................... 22 Hour meter (digital type) ................... 22 Trip meter ......................................... 23 Clock ................................................ 23 Fuel gauge ....................................... 23 Fuel warning indicator ...................... 24 Low battery voltage warning
indicator ........................................ 24 Fuel management meter .................. 24 Fuel flow meter ................................. 25 Fuel consumption meter ................... 25 Fuel economy................................... 25 Twin-engine speed synchronizer...... 26 Water separator warning indicator ... 27 Command link multifunction
meters ........................................... 27 Tachometer unit ............................... 27 Speed & fuel meter unit .................... 30 Speedometer unit ............................. 31 Fuel management meter .................. 32
Warning system ............................ 33 Overheat warning (twin engines)...... 33 Low oil pressure warning.................. 33
Operation ......................................... 35 Installation..................................... 35
Mounting the outboard motor ........... 35 Breaking in engine ........................ 36
Procedure for 4-stroke models ......... 36 Preoperation checks ..................... 37
Fuel .................................................. 37 Controls ............................................ 37 Stop switches ................................... 37 Engine .............................................. 37 Checking the engine oil level............ 37
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Table of contents
Filling fuel ...................................... 38 Ring Free Fuel Additive.................... 38
Operating engine........................... 38 Feeding fuel...................................... 38 Starting engine ................................. 39
Warming up engine ....................... 40 Electric start models ......................... 40
Shifting .......................................... 41 Braking .......................................... 42 Stopping engine ............................ 42
Procedure......................................... 42 Trimming outboard motor.............. 43
Adjusting trim angle.......................... 43 Adjusting boat trim............................ 44
Tilting up and down ....................... 45 Procedure for tilting up
(power trim and tilt models / power tilt models).......................... 45
Procedure for tilting down (power trim and tilt models / power tilt models).......................... 47
Cruising in shallow water .............. 47 Power trim and tilt models /
power tilt models ........................... 47 Cruising in other conditions........... 48
Maintenance..................................... 50 Specifications ................................ 50 Transporting and storing outboard
motor .......................................... 51 Storing outboard motor..................... 51 Procedure......................................... 52 Lubrication........................................ 53 Cleaning and anticorrosion
measures ...................................... 53 Battery care ...................................... 53 Flushing power unit .......................... 54 Cleaning the outboard motor............ 55 Checking painted surface of motor... 55
Periodic maintenance.................... 55 Replacement parts ........................... 55 Maintenance chart............................ 56 Maintenance chart (additional) ......... 57
Greasing........................................... 58 Cleaning and adjusting spark plug ... 58 Checking fuel system ....................... 59 Changing engine oil.......................... 60 Checking wiring and connectors ...... 63 Exhaust leakage............................... 63 Water leakage .................................. 63 Engine oil leakage ............................ 63 Checking power trim and
tilt system ...................................... 63 Checking propeller ........................... 64 Removing the propeller .................... 65 Installing the Propeller ...................... 65 Changing gear oil ............................. 66 Inspecting and replacing anode(s) ... 67 Checking battery
(for electric start models) .............. 67 Connecting the battery ..................... 68 Disconnecting the battery ................. 69 Checking top cowling ....................... 69 Coating the boat bottom ................... 70
Trouble Recovery............................ 71 Troubleshooting ............................ 71 Temporary action in emergency ... 74
Impact damage................................. 74 Running single engine...................... 74 Replacing fuse.................................. 75 Power trim and tilt /
power tilt will not operate .............. 76 Water separator warning indicator
blinks while cruising ...................... 76 Treatment of submerged motor .... 77
Procedure......................................... 78
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Table of contents
Consumer information.................... 79 Important warranty information
for U.S.A. and Canada ............... 79 YAMAHA MOTOR
CORPORATION, U.S.A. FOUR-STROKE OUTBOARD MOTOR THREE-YEAR LIMITED WARRANTY ............... 81
IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA ............. 83
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General information
1
EMU25170
Identification numbers record EMU25183
Outboard motor serial number The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len.
EMU25190
Key number If a main key switch is equipped with the mo- tor, the key identification number is stamped on your key as shown in the illustration. Record this number in the space provided for reference in case you need a new key.
EMU25221
Emission control information EMU25230
North American models This engine conforms to U.S. Environmental Protection Agency (EPA) regulations for ma- rine SI engines. See the label affixed to your engine for details. EMU31560
Approval label of emission control certifi- cate This label is attached to the bottom cowling. New Technology; (4-stroke) MFI
1. Outboard motor serial number location
1. Key number
1. Approval label location
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General information
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EMU25262
Manufactured date label This label is attached to the clamp bracket or the swivel bracket.
EMU25272
Star labels Your outboard motor is labeled with a Califor- nia Air Resources Board (CARB) star label. See below for a description of your particular label.
EMU25280
One StarLow Emission The one-star label identifies engines that meet the Air Resources Boards 2001 ex- haust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two-stroke en- gines. These engines are equivalent to the U.S. EPAs 2006 standards for marine en- gines.
EMU25290
Two StarsVery Low Emission The two-star label identifies engines that meet the Air Resources Boards 2004 exhaust emission standards. Engines meeting these standards have 20% lower emissions than One Star-Low-Emission engines.
1. Manufactured date label location
Manufactured:
ZMU04346
1. Star labels location
ZMU01702
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General information
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EMU25300
Three StarsUltra Low Emission The three-star label identifies engines that meet the Air Resources Boards 2008 ex- haust emission standards. Engines meeting these standards have 65% lower emissions than One Star-Low-Emission engines.
EMU25362
Safety information Before mounting or operating the outboard
motor, read this entire manual. Reading it should give you an understanding of the motor and its operation.
Before operating the boat, read any own- ers or operators manuals supplied with it and all labels. Be sure you understand each item before operating.
Do not overpower the boat with this out- board motor. Overpowering the boat could result in loss of control. The rated power of the outboard should be equal to or less than
the rated horsepower capacity of the boat. If the rated horsepower capacity of the boat is unknown, consult the dealer or boat man- ufacturer.
Do not modify the outboard. Modifications could make the motor unfit or unsafe to use.
Incorrect propeller selection and incorrect use may not only cause engine damage, but also adversely affect fuel consumption. Consult your dealer for correct use.
Never operate after drinking alcohol or tak- ing drugs. About 50% of all boating fatalities involve intoxication.
Have an approved personal flotation device (PFD) on board for every occupant. It is a good idea to wear a PFD whenever boat- ing. At a minimum, children and non-swim- mers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating condi- tions.
Gasoline is highly flammable, and its va- pors are flammable and explosive. Handle and store gasoline carefully. Make sure there are no gas fumes or leaking fuel be- fore starting the engine.
This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain dam- age or death when inhaled. Symptoms in- clude nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilat- ed. Avoid blocking exhaust outlets.
Check throttle, shift, and steering for proper operation before starting the engine.
Attach the engine stop switch lanyard cord to a secure place on your clothing, or your arm or leg while operating. If you acciden- tally leave the helm, the cord will pull from the switch, stopping the engine.
ZMU01703
ZMU01704
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General information
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Know the marine laws and regulations where you will be boatingand obey them. For basic boating rules, see Rules of the road on page 5.
Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.
Tell someone where you are going: leave a Float Plan with a responsible person. Be sure to cancel the Float Plan when you re- turn.
Use common sense and good judgment when boating. Know your abilities, and be sure you understand how your boat han- dles under the different boating conditions you may encounter. Operate within your limits, and the limits of your boat. Always operate at safe speeds, and keep a careful watch for obstacles and other traffic.
Always watch carefully for swimmers during the engine operation.
Stay away from swimming areas. When a swimmer is in the water near you
shift into neutral and shut off the engine. Do not illegally discard empty containers
used to replace or replenish oil. For the cor- rect processing of empty containers, con- sult the dealer where you purchased the oil.
When replacing oils used to lubricate the product (engine or gear oil), be sure to wipe away any spilt oil. Never pour oil without us- ing a funnel or similar device. If necessary, verify the necessary replacement proce- dure with the dealer.
Never illegally discard (dump) the product. Yamaha recommends consulting the deal- er on discarding the product.
Be informed about boating safety. Additional publications and information can be obtained from many organizations, including the follow- ing:
United States Coast Guard Consumer Affairs Staff (G-BC) Office of Boating, Public, and Consumer Af- fairs U.S. Coast Guard Headquarters Washington, D.C. 20593-0001 Boating Safety Hotline: 1-800-368-5647 National Marine Manufacturers Associa- tion (NMMA) 401 N. Michigan Ave. Chicago, Il 60611 Marine Retailers Association of America 155 N. Michigan Ave. Chicago, Il 60601 EMU25382
Important labels EMU25395
Warning labels
EMU25401
Label
WARNING EWM01260
Be sure shift control is in neutral before starting engine. (except 2HP)
Do not touch or remove electrical parts when starting or during operation.
Keep hands, hair, and clothes away from flywheel and other rotating parts while engine is running.
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General information
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EMU25413
Label (counter rotation models)
WARNING EWM01281
Use only a counterclockwise rotation pro- peller with this engine. Counterclockwise propellers are marked with a letter L after the size indication. The wrong type of propeller could cause the boat to go in an unexpected direction, which could lead to an accident.
EMU25500
Basic boating rules (Rules of the road)
Just as there are rules which apply when you are driving on streets and high ways, there are waterway rules which apply when you are driving your boat. These rules are used inter- nationally, and are also enforced by the Unit- ed States Coast Guard and local agencies. You should be aware of these rules, and fol- low them whenever you encounter another vessel on the water. Several sets of rules prevail according to geo- graphic location, but are all basically the same as the International Rules of the Road. The rules presented here in your Owners Manual are condensed, and have been provided for your convenience only. Consult your local U.S. Coast Guard Auxiliary or Department of Motor Vehicles for a complete set of rules governing the waters in which you will be us- ing your boat. EMU25510
Steering and sailing rules and sound signals Whenever two vessels on the water meet one another, one vessel has the right-of-way; it is called the stand-on vessel. The vessel which does not have the right-of-way is called
the give-way or burdened vessel. These rules determine which vessel has the right-of- way, and what each vessel should do. Stand-on vessel The vessel with the right-of-way has the duty to continue its course and speed, except to avoid an immediate collision. When you main- tain your direction and speed, the other vessel will be able to determine how best to avoid you. Give-way vessel The vessel which does not have the right-of- way has the duty to take positive and timely action to stay out of the way of the Stand-On vessel. Normally, you should not cross in front of the vessel with the right-of-way. You should slow down or change directions briefly and pass behind the other vessel. You should al- ways move in such a way that the operator of the other vessel can see what you are doing. The general prudential rule This rule is called Rule 2 in the International Rules and says, In obeying and construing these rules due re- gard shall be had to all dangers of navigation and collision, and to any special circumstanc- es, which may render a departure from the above rules necessary in order to avoid im- mediate danger. In other words, follow the standard rules ex- cept when a collision will occur unless both vessels try to avoid each other. If that is the case, both vessels become Give-Way ves- sels. EMU25520
Rules when encountering vessels There are three main situations which you may encounter with other vessels which could lead to a collision unless the Steering Rules are followed: Meeting: (you are approaching another ves- sel head-on)
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Crossing: (you are traveling across the other vessels path) Overtaking: (you are passing or being passed by another vessel) In the following illustration, your boat is in the center. You should give the right-of-way to any vessels shown in white area (you are the Give-Way vessel). Any vessels in the shaded area must yield to you (they are the Give-Way vessels). Both you and the meeting vessel must alter course to avoid each other.
Meeting If you are meeting another power vessel head on, and are close enough to run the risk of col- lision, neither of you has the right-of-way! Both of you should alter course to avoid an ac- cident. You should keep the other vessel on your port (left) side. This rule doesnt apply if both of you will clear one another if you con- tinue on your set course and speed.
Crossing When two power driven vessels are crossing each others path close enough to run the risk of collision, the vessel which has the other on the starboard (right) side must keep out of the way of the other. If the other vessel is on your right, you must keep out of its way; you are the Give-Way vessel. If the other vessel is on your port (left) side, remember that you should maintain course and direction, provid- ed the other vessel gives you the right-of-way as it should.
Overtaking If you are passing another vessel, you are the Give-Way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and direction so that the other vessel can steer itself around you. EMU25530
Other special situations There are three other rules you should be aware of when driving your boat around other vessels. Narrow channels and bends When navigating in narrow channels, you should keep to the right when it is safe and practical to do so. If the operator of a power- driven vessel is preparing to go around a bend that may obstruct the view of other water
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General information
7
vessels, the operator should sound a pro- longed blast on the whistle (4 to 6 seconds). If another vessel is around the bend, it too should sound the whistle. Even if no reply is heard, however, the vessel should still pro- ceed around the bend with caution. If you nav- igate such waters with your boat, you will need to carry a portable air horn, available from local marine supply stores. Fishing vessel right-of-way All vessels which are fishing with nets, lines or trawls are considered to be fishing vessels under the International Rules. Vessels with trolling lines are not considered fishing ves- sels. Fishing vessels have the right-of-way re- gardless of position. Fishing vessels cannot, however, impede the passage of other ves- sels in narrow channels. Sailing vessel right-of-way Sailing vessels should normally be given the right-of-way. The exceptions to this are: 1. When the sailing vessel is overtaking the
power-driven vessel, the power-driven vessel has the right-of-way.
2. Sailing vessels should keep clear of any fishing vessel.
3. In a narrow channel, a sailing vessel should not hamper the safe passage of a power-driven vessel which can navigate only in such a channel.
Reading buoys and other markers The waters of the United states are marked for safe navigation by the lateral system of buoyage. Simply put, buoys and markers have an arrangement of shapes, colors, num- bers and lights to show which side of the buoy a boater should pass on when navigating in a particular direction. The markings on these buoys are oriented from the perspective of be- ing entered from seaward (the boater is going towards the port). This means that red buoys are passed on the starboard (right) side when
proceeding from open water into port, and black buoys are to port (left) side. When navi- gating out of port, your position with respect to the buoys should be reversed; red buoys should be to port and black buoys to star- board. Many bodies of water used by boaters are en- tirely within the boundaries of a particular state. The Uniform State Waterway Marking System has been devised for these waters. This system uses buoys and signs with dis- tinctive shapes and colors to show regulatory or advisory information. These markers are white with black letters and orange boarders. They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by geograph- ic location. Always consult local boating au- thorities before driving your boat in unfamiliar waters.
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General information
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EMU25540
Fueling instructions
WARNING EWM00010
GASOLINE AND ITS VAPORS ARE HIGH- LY FLAMMABLE AND EXPLOSIVE!
Do not smoke when refueling, and keep away from sparks, flames, or other sources of ignition.
Stop engine before refueling. Refuel in a well-ventilated area. Refuel
portable fuel tanks off the boat.
ZMU01708
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General information
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Take care not to spill gasoline. If gaso- line spills, wipe it up immediately with dry rags.
Do not overfill the fuel tank. Tighten the filler cap securely after refu-
eling. If you should swallow some gasoline, in-
hale a lot of gasoline vapor, or get gaso- line in your eyes, get immediate medical attention.
If any gasoline spills onto your skin, im- mediately wash with soap and water. Change clothing if gasoline spills on it.
Touch the fuel nozzle to the filler open- ing or funnel to help prevent electrostat- ic sparks.
CAUTION: ECM00010
Use only new clean gasoline which has been stored in clean containers and is not contaminated with water or foreign matter.
EMU25570
Gasoline If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel.
Gasohol There are two types of gasohol: gasohol con- taining ethanol and that containing methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10% and the fuel meets minimum octane ratings. Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems.
EMU31440
Engine oil
NOTE: If the recommended engine oil grades are not available, select an alternative from the fol- lowing chart according to the average temper- atures in your area.
CAUTION: ECM01050
All 4-stroke engines are shipped from the factory without engine oil.
Recommended gasoline: Regular unleaded gasoline with a mini- mum octane rating of 86 (Pump Oc- tane Number) = (R+M)/2
Recommended engine oil: YAMALUBE 4-M FC-W oil or 4-stroke motor oil with a combination of the fol- lowing SAE and API oil classifications
Engine oil type SAE: 10W-30 or 10W-40
Engine oil grade API: SE, SF, SG, SH, SJ, SL
Engine oil quantity (excluding oil filter): 5.6 L (5.92 US qt) (4.93 Imp.qt)
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General information
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EMU25700
Battery requirement
CAUTION: ECM01060
Do not use a battery that does not meet the specified capacity. If a battery which does not meet specifications is used, the elec- tric system could perform poorly or be overloaded, causing electric system dam- age.
For electric start models, choose a battery which meets the following specifications. EMU25711
Battery specifications
NOTE: The engine cannot be started if battery volt- age is too low.
EMU25742
Propeller selection The performance of your outboard motor will be critically affected by your choice of propel- ler, as an incorrect choice could adversely af- fect performance and could also seriously
damage the motor. Engine speed depends on the propeller size and boat load. If engine speed is too high or too low for good engine performance, this will have an adverse effect on the engine. Yamaha outboard motors are fitted with pro- pellers chosen to perform well over a range of applications, but there may be uses where a propeller with a different pitch would be more appropriate. For a greater operating load, a smaller-pitch propeller is more suitable as it enables the correct engine speed to be main- tained. Conversely, a larger-pitch propeller is more suitable for a smaller operating load. Yamaha dealers stock a range of propellers, and can advise you and install a propeller on your outboard that is best suited to your appli- cation.
NOTE: Select a propeller which will allow the engine to reach the middle or upper half of the oper- ating range at full throttle with the maximum boat load. If operating conditions such as light boat loads then allow the engine r/min to rise above the maximum recommended range, re- duce the throttle setting to maintain the en- gine in the proper operating range.
Minimum cold cranking amps (CCA/SAE):
512.0 A Minimum marine cranking amps (MCA/ABYC):
675.0 A Minimum reserve capacity (RC/SAE):
182 minutes
ZMU01710
1. Propeller diameter in inches 2. Propeller pitch in inches 3. Type of propeller (propeller mark)
ZMU04607
-x 1 2 3
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General information
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For instructions on propeller removal and in- stallation, see page 64. EMU25770
Start-in-gear protection Yamaha outboard motors or Yamaha-ap- proved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the engine.
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Basic components
12
EMU25799
Main components
NOTE: * May not be exactly as shown; also may not be included as standard equipment on all models.
1. Top cowling 2. Anti-cavitation plate 3. Trim tab (anode) 4. Propeller* 5. Cooling water inlet 6. Clamp bracket 7. Water separator 8. Top cowling lock lever(s) 9. Power trim and tilt switch 10.Flushing device 11.Remote control box (side mount type)* 12.Remote control box (binnacle mount type)* 13.Switch panel (for use with binnacle type)* 14.Digital speedometer* 15.Digital tachometer* 16.Fuel management meter*
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Basic components
13
EMU26180
Remote control The remote control lever actuates both the shifter and the throttle. The electrical switches are mounted on the remote control box.
1
4 6
32
5
ZMU05429
1. Tachometer unit (Square type)* 2. Tachometer unit (Round type)* 3. Speedometer unit (Square type)* 4. Speed & fuel meter unit (Square type)* 5. Speed & fuel meter unit (Round type)* 6. Fuel management meter (Square type)*
1. Power trim and tilt switch 2. Remote control lever 3. Neutral interlock trigger 4. Neutral throttle lever 5. Main switch / choke switch 6. Engine stop lanyard switch 7. Throttle friction adjuster
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Basic components
14
EMU26190
Remote control lever Moving the lever forward from the neutral po- sition engages forward gear. Pulling the lever back from neutral engages reverse. The en- gine will continue to run at idle until the lever is moved about 35 (a detent can be felt). Moving the lever farther opens the throttle, and the engine will begin to accelerate.
EMU26201
Neutral interlock trigger To shift out of neutral, first pull the neutral in- terlock trigger up.
EMU26211
Neutral throttle lever To open the throttle without shifting into either forward or reverse, put the remote control le- ver in the neutral position and lift the neutral throttle lever.
1. Remote control lever 2. Power trim and tilt switch 3. Free accelerator 4. Throttle friction adjuster
1. Neutral 2. Forward 3. Reverse 4. Shift 5. Fully closed 6. Throttle 7. Fully open
2 3
2 1
4
ZMU04569
1. Neutral 2. Forward 3. Reverse 4. Shift 5. Fully closed 6. Throttle 7. Fully open
1. Neutral interlock trigger
N 1F
7
6
2 R
3 4 4
6 5
7
5
ZMU04573
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Basic components
15
NOTE: The neutral throttle lever will operate only when the remote control lever is in neutral. The remote control lever will operate only when the neutral throttle lever is in the closed position.
EMU26232
Free accelerator To open the throttle without shifting into either forward or reverse, push the free accelerator button and move the remote control lever.
NOTE: The free accelerator button can only be
used when the remote control lever is in the neutral position.
After the button is pushed, the throttle be- gins to open after the remote control lever is moved at least 35.
After using the free accelerator, return the remote control lever to the neutral position. The free accelerator button will return auto- matically to its set position. The remote con- trol will then engage forward and reverse normally.
EMU25971
Throttle friction adjuster A friction device provides adjustable resis- tance to movement of the throttle grip or the remote control lever, and can be set accord- ing to operator preference. To increase resistance, turn the adjuster clockwise. To decrease resistance, turn the adjuster counterclockwise.
WARNING EWM00031
Do not overtighten the friction adjuster. If there is too much resistance, it could be difficult to move the remote control lever or throttle grip, which could result in an accident.
1. Fully open 2. Fully closed
1. Fully open 2. Fully closed 3. Free accelerator
1
3
2
ZMU04575
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Basic components
16
When constant speed is desired, tighten the adjuster to maintain the desired throttle set- ting. EMU25990
Engine stop lanyard switch The lock plate must be attached to the engine stop switch for the engine to run. The lanyard should be attached to a secure place on the operators clothing, or arm or leg. Should the operator fall overboard or leave the helm, the lanyard will pull out the lock plate, stopping ig- nition to the engine. This will prevent the boat from running away under power.
WARNING EWM00120
Attach the engine stop switch lanyard to a secure place on your clothing, or your arm or leg while operating.
Do not attach the lanyard to clothing that could tear loose. Do not route the lanyard where it could become entan- gled, preventing it from functioning.
Avoid accidentally pulling the lanyard during normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward.
NOTE: The engine cannot be started with the lock plate removed.
EMU26090
Main switch The main switch controls the ignition system; its operation is described below. (off) With the main switch in the (off) posi- tion, the electrical circuits are off, and the key can be removed. (on) With the main switch in the (on) position, the electrical circuits are on, and the key can- not be removed. (start)
ZMU04646
1. Lanyard 2. Lock plate
1. Lanyard 2. Lock plate
ON STARTOFF
ON STARTOFF
1 ZMU04564
2
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17
With the main switch in the (start) po- sition, the starter motor turns to start the en- gine. When the key is released, it returns automatically to the (on) position.
EMU26141
Power trim and tilt switch on remote control or tiller handle The power trim and tilt system adjusts the out- board motor angle in relation to the transom. Pressing the switch (up) trims the out- board motor up, then tilts it up. Pressing the switch (down) tilts the outboard motor down and trims it down. When the switch is re- leased, the outboard motor will stop in its cur- rent position.
NOTE: For instructions on using the power trim and tilt switch, see pages 43 and 45.
EMU26151
Power trim and tilt switch on bottom engine cowling The power trim and tilt switch is located on the side of the bottom engine cowling. Pressing the switch (up) trims the outboard motor up, then tilts it up. Pressing the switch (down) tilts the outboard motor down and trims it down. When the switch is released, the outboard motor will stop in its current po- sition.
WARNING EWM01030
Use the power trim and tilt switch located on the bottom engine cowling only when the boat is at a complete stop with the en- gine off. Attempting to use this switch while the boat is moving could increase the risk of falling overboard and could dis- tract the operator, increasing the risk of collision with another boat or an obstacle.
ON OFF START
ON OFF START
ZMU04566
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18
NOTE: For instructions on using the power trim and tilt switch, see page 45.
EMU26161
Power trim and tilt switches (twin bin- nacle type) The power trim and tilt system adjusts the out- board motor angle in relation to the transom. Pushing the switch (up) trims the out- board motor up, then tilts it up. Pressing the switch (down) tilts the outboard motor down and trims it down. When the switch is re- leased, the outboard motor will stop in its cur- rent position.
NOTE: On the dual engine control, the switch on
the remote control grip controls both out- board motors at the same time.
For instructions on using the power trim and tilt switches, see pages 43 and 45.
EMU26241
Trim tab with anode The trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force.
WARNING EWM00840
An improperly adjusted trim tab could cause difficult steering. Always test run af- ter the trim tab has been installed or re- placed to be sure steering is correct. Be sure you have tightened the bolt after ad- justing the trim tab.
If the boat tends to veer the left (port side), turn the trim tab rear end to the port side A in the figure. If the boat tends to veer the right (starboard side), turn the trim tab end to the starboard side B in the figure.
CAUTION: ECM00840
The trim tab also serves as an anode to protect the engine from electrochemical corrosion. Never paint the trim tab as it will become ineffective as an anode.
1. Power trim and tilt switch
ZMU04601
DN
UP
1
1. Trim tab 2. Bolt
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19
EMU26340
Tilt support lever for power trim and tilt or hydro tilt model To keep the outboard motor in the tilted up po- sition, lock the tilt support lever to the clamp bracket.
EMU26382
Top cowling lock lever (pull up type) To remove the engine top cowling, pull up the lock lever(s) and lift off the cowling. When in- stalling the cowling, check to be sure it fits properly in the rubber seal. Then lock the cowling by moving the lever(s) downward.
EMU26460
Flushing device This device is used to clean the cooling water passages of the motor using a garden hose and tap water.
NOTE: For details on usage, see page 54.
3. Cap
ZMU01864
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EMU31702
Water separator This engine has a combination fuel filter/water separator and associated warning system. If water separated from the fuel exceeds a spe- cific volume, the warning device will activate.
Activation of warning device The water separator warning indicator will
blink. The buzzer will sound intermittently only
when the gear shift is in neutral.
If the warning system has activated, stop the engine and consult a Yamaha dealer immediately.
EMU31410
Digital tachometer The tachometer shows the engine speed and has the following functions.
NOTE: All segments of the display will light momen- tarily after the main switch is turned on and will return to normal thereafter.
NOTE: The water separator warning indicator and engine trouble warning indicator on the digital tachometer do not operate for this engine.
EMU26522
Low oil pressure warning indicator If oil pressure drops too low, the warning indi- cator will start to blink. For further information, see page 33.
1. Flushing device
1. Tachometer 2. Trim meter 3. Hour meter 4. Low oil pressure warning indicator 5. Overheat warning indicator 6. Set button 7. Mode button
ZMU01840
1
5
2
4
3
6 7
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21
CAUTION: ECM00020
Do not continue to run the engine if the low oil pressure warning indicator is on and the engine oil level is lower. Serious engine damage will occur.
The low oil pressure warning indicator does not indicate the engine oil level. Use the oil dipstick to check the remain- ing oil quantity. For further information, see page 37.
EMU26581
Overheat warning indicator (digital type) If the engine temperature rises too high, the warning indicator will start to blink. For further information on reading the indicator, see page 33.
CAUTION: ECM00050
Do not continue to run the engine if the overheat warning indicator is on. Serious engine damage will occur.
EMU26600
Speedometer (digital type) This gauge shows the boat speed.
NOTE:</