Contents

FR-F500L LARGE CAPACITY INVERTER
This section is specifically about safety matters
SAFETY INSTRUCTIONS
CONTENTS
CHAPTER 1OUTLINE
- 1.1 Pre-Operation Information
  - 1.1.1 Precautions for operation
- 1.2 Basic Configuration
  - 1.2.1 Basic configuration
- 1.3 Structure
  - 1.3.1 Appearance and structure
  - 1.3.2 Removal and reinstallation of the front cover
  - 1.3.3 Removal and reinstallation of the operation panel
CHAPTER 2INSTALLATION AND WIRING
- 2.1 Installation
  - 2.1.1 Instructions for installation
- 2.2 Wiring
  - 2.2.1 Terminal connection diagram
  - 2.2.1 Terminal connection diagram of (-12P)
  - 2.2.1 Terminal connection diagram
  - 2.2.2 Wiring of the main circuit
  - 2.2.3 Wiring of the control circuit
  - 2.2.4 Connection to the PU connector RS-485
  - 2.2.5 Connection of stand-alone option units
  - 2.2.6 Design information
- 2.3 Other wiring
  - 2.3.1 Inverter-driven 400V class motor
  - 2.3.2 Peripheral devices
  - 2.3.3 Instructions for compliance with the UL standards
  - 2.3.4 Instructions for compliance with the European standards
  - 2.3.5 Earthing
  - 2.3.6 Power harmonics
  - 2.3.7Japanese harmonic suppression guidelines
  - 2.3.8 Inverter-generated noises and reduction techniques
  - 2.3.9Leakage currents and countermeasures
  - 2.3.10 Inverter-driven 400V class motor
CHAPTER 3OPERATION
- 3.1 Pre-Operation Information
  - 3.1.1 Devices and parts to be prepared for operation
  - 3.1.2 Power on
- 3.2 Operation Panel
  - 3.2.1 Names and functions of the operation panel (FR-DU04)
  - 3.2.2Monitor display changed by pressing the [MODE] key
  - 3.2.3 Monitoring mode
  - 3.2.4 Frequency setting mode
  - 3.2.5 Parameter setting mode
  - 3.2.6Operation mode
  - 3.2.7 Help mode
  - 3.2.8 Copy mode
- 3.3 Parameter Checking and Setting
  - 3.3.1 Parameter checking
  - 3.3.2 Main parameter settings
- 3.4 Operation
  - 3.4.1 Pre-operation checks
  - 3.4.2 External operation mode (Operation using external input signals)
  - 3.4.3 PU operation mode (Operation using the operation panel (FR-DU04))
  - 3.4.4 Combined operation mode (Operation using the external input signals and PU)
CHAPTER 4PARAMETERS
- 4.1 Parameter List
  - 4.1.1 Parameter list
  - 4.1.2 List of Parameters Classified by Purposes of Use
- 4.2 Parameter Function Details
  - 4.2.1 Torque boost (Pr. 0, Pr. 46)
  - 4.2.2 Output frequency range (Pr. 1, Pr. 2)
  - 4.2.3 Base frequency, base frequency voltage (Pr. 3, Pr. 19, Pr. 47)
  - 4.2.4 Multi-speed operation (Pr. 4 to Pr. 6, Pr. 24 to Pr.27)
  - 4.2.5 Acceleration/deceleration time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45)
  - 4.2.6Electronic overcurrent protection (Pr. 9)
  - 4.2.7 DC dynamic brake (Pr. 10 to Pr. 12)
  - 4.2.8 Starting frequency (Pr. 13)
  - 4.2.9Load pattern selection (Pr. 14)
  - 4.2.10 Jog operation (Pr. 15, Pr. 16)
  - 4.2.11 MRS input selection (Pr. 17)
  - 4.2.12 Stall prevention (Pr. 22, Pr. 23, Pr. 66, Pr. 148, Pr. 149, Pr. 154)
  - 4.2.13 Multi-speed input compensation (Pr. 28)
  - 4.2.14 Acceleration/deceleration pattern (Pr. 29, Pr.140 to Pr.143)
  - 4.2.15 Regenerative brake duty (Pr.30, Pr.70)
  - 4.2.16 Frequency jump (Pr. 31 to Pr. 36)
  - 4.2.17 Speed display (Pr. 37, Pr. 144)
  - 4.2.18 Automatic torque boost (Pr.38, Pr.39)
  - 4.2.19 Up-to-frequency sensitivity (Pr. 41)
  - 4.2.20 Output frequency detection (Pr. 42, Pr. 43, Pr. 50)
  - 4.2.21 Second stall prevention (Pr. 48, Pr. 49)
  - 4.2.22 Monitor display / FM, AM terminal function selection (Pr. 52 to Pr. 54, Pr. 158)
  - 4.2.23 Monitoring reference (Pr. 55, Pr.56)
  - 4.2.24 Automatic restart after instantaneous power failure (Pr. 57, Pr. 58, Pr. 162 to Pr. 165)
  - 4.2.25 Remote setting function selection (Pr. 59)
  - 4.2.26 Intelligent mode selection (Pr. 60)
  - 4.2.27 Acceleration/deceleration reference current/lift mode starting frequency (Pr. 61 to Pr. 63)
  - 4.2.28 Retry function (Pr. 65, Pr. 67 to Pr. 69)
  - 4.2.29 Applied motor (Pr. 71)
  - 4.2.30 PWM carrier frequency (Pr. 72, Pr. 240)
  - 4.2.31 Voltage input (Pr. 73)
  - 4.2.32 Input filter time constant (Pr. 74)
  - 4.2.33 Reset selection/PU disconnection detection/PU stop selection (Pr. 75)
  - 4.2.34 Alarm code output selection (Pr. 76)
  - 4.2.35 Parameter write inhibit selection (Pr. 77)
  - 4.2.36 Reverse rotation prevention selection (Pr. 78)
  - 4.2.37 Operation mode selection (Pr. 79)
  - 4.2.38 V/F control frequency (voltage) (Pr. 100 to Pr. 109)
  - 4.2.39 Computer link operation (Pr. 117 to Pr. 124)
  - 4.2.40 PID control (Pr. 128 to Pr. 134)
  - 4.2.41 Commercial power supply-inverter switch-over function (Pr. 135 to Pr. 139)
  - 4.2.42 Zero current detection (Pr. 152, Pr. 153)
  - 4.2.43 RT signal activated condition selection (Pr. 155)
  - 4.2.44 Stall prevention function and current limit function (Pr. 156)
  - 4.2.45 OL signal output timer (Pr. 157)
  - 4.2.46 User group selection (Pr. 160, Pr. 173 to Pr. 176)
  - 4.2.47 Watt-hour meter clear/actual operation hour meter clear (Pr. 170, Pr. 171)
  - 4.2.48 Input terminal function selection (Pr. 180 to Pr. 186)
  - 4.2.49 Output terminal function selection (Pr. 190 to Pr. 195)
  - 4.2.50 User initial value setting (Pr. 199)
  - 4.2.51 Cooling fan operation selection (Pr. 244)
  - 4.2.52 Output phase failure protection selection (Pr. 251)
  - 4.2.53 Override bias/gain (Pr. 252, Pr. 253)
  - 4.2.54 Meter (frequency meter) calibration (Pr. 900, Pr. 901)
  - 4.2.55 Frequency setting voltage (current) bias and gain (Pr. 902 to Pr. 905)
  - 4.2.56 Buzzer control (Pr. 990)
  - Advanced PID control (Pr. 500 to Pr. 516) (NA, EC versions only)
CHAPTER 5PROTECTIVE FUNCTIONS
- 5.1 Errors (Alarms)
  - 5.1.1 Error (alarm) definitions
  - 5.1.2 To know the operating status at the occurrence of an alarm
  - 5.1.3 Correspondences between digital and actual characters
  - 5.1.4 Alarm code output
  - 5.1.5 Resetting the inverter
- 5.2 Troubleshooting
  - 5.2.1 Motor remains stopped.
  - 5.2.2 Motor rotates in opposite direction.
  - 5.2.3 Speed greatly differs from the setting.
  - 5.2.4 Acceleration/deceleration is not smooth.
  - 5.2.5 Motor current is large.
  - 5.2.6 Speed does not increase.
  - 5.2.7 Speed varies during operation.
  - 5.2.8 Operation mode is not changed properly.
  - 5.2.9 Operation panel (FR-DU04) display is not provided.
  - 5.2.10 POWER lamp is not lit.
  - 5.2.11 Parameter write cannot be performed
- 5.3 Precautions for Maintenance and Inspection
  - 5.3.1 Precautions for maintenance and inspection
  - 5.3.2 Check items
  - 5.3.3 Periodic inspection
  - 5.3.4Insulation resistance test using megger
  - 5.3.5 Pressure test
  - 5.3.6Daily and Periodic inspection
  - 5.3.7 Replacement of parts
  - 5.3.8 Inverter replacement
  - 5.3.9 Measurement of main circuit voltages, currents and power
CHAPTER 6SPECIFICATIONS
- 6.1 Standard Specifications
  - 6.1.1 Model specifications
  - 6.1.2 Common specifications
  - 6.1.3 Outline drawings
CHAPTER 7OPTIONS
- 7.1 Option List
  - 7.1.1 Stand-alone options
  - 7.1.2 Inboard dedicated options
APPENDICES
- Appendix 1 Data Code List
- Appendix 2 Inverter Heat Loss

Mitsubishi FR-F500L FR-F520L-75K-NA Instruction Manual

Mitsubishi FR-F500L FR-F520L-75K-NA Inverter manual cover

Pages 217

Year 2004

Language(s)

of 217

Mitsubishi FR-F500L FR-F520L-75K-NA Inverter Specification

The Mitsubishi FR-F500L FR-F520L-75K-NA inverter is a high-performance, variable frequency drive designed to optimize the control of AC motors. It is tailored for industrial applications requiring precise motor speed regulation and energy efficiency. This inverter model supports a power rating of 75 kW, making it suitable for medium to large-scale operations. It operates within a voltage range of 380 to 480V, accommodating a variety of industrial power systems.

The FR-F520L-75K-NA is equipped with advanced vector control technology, enabling superior torque performance and dynamic response. It allows for both open and closed-loop control, providing flexibility in application and integration. The inverter features a robust design with a built-in EMC filter, ensuring compliance with international standards for electromagnetic compatibility and minimizing interference in sensitive environments.

A user-friendly interface is provided through an LCD panel, offering intuitive navigation and easy parameter adjustments. The inverter supports multiple communication protocols, including RS-485 and Modbus, facilitating seamless integration with existing automation systems. It also includes comprehensive protective features such as overcurrent, overvoltage, and thermal overload protection to safeguard both the inverter and connected motor.

Energy efficiency is a key focus of the FR-F520L-75K-NA, with built-in energy-saving functions that reduce power consumption during low-load conditions. The cooling system is designed to enhance thermal management, thereby increasing the reliability and lifespan of the device. Overall, the Mitsubishi FR-F520L-75K-NA inverter combines versatility, efficiency, and reliability, making it an ideal choice for diverse industrial applications demanding precise motor control and energy conservation.

Mitsubishi FR-F500L FR-F520L-75K-NA Inverter F.A.Q.

How do I perform a factory reset on the Mitsubishi FR-F500L inverter?

To perform a factory reset on the Mitsubishi FR-F500L inverter, navigate to the parameter setting mode. Set parameter 79 (Pr. 79) to 1, then power off the inverter and power it back on. This will reset all parameters to factory defaults.

What are the steps to troubleshoot an overvoltage fault in the FR-F520L-75K-NA inverter?

First, check the input voltage to ensure it is within the specified range. Next, inspect the deceleration time settings; decrease deceleration time if necessary. Verify that the braking resistor is functioning correctly. If the problem persists, consult the manual for further diagnostic steps.

How can I extend the lifespan of my Mitsubishi inverter?

Regular maintenance is key. Ensure that the inverter is kept free from dust and debris, operate within specified environmental conditions, and perform periodic inspections of connections and components. Also, avoid frequent overloads and ensure proper cooling to prevent overheating.

What maintenance should be regularly performed on the FR-F500L inverter?

Regular maintenance includes cleaning dust from the cooling fan and heat sinks, checking for loose connections, inspecting wiring for wear and tear, and ensuring that all parameters are correctly set according to the application requirements.

How can I adjust the acceleration and deceleration times on the FR-F520L-75K-NA inverter?

To adjust acceleration time, modify parameter 7 (Pr. 7). For deceleration time, adjust parameter 8 (Pr. 8). Enter the desired time in seconds for each parameter using the inverter's keypad or through a connected PC interface.

What should I do if the inverter is not starting the motor?

Check that the input power supply is connected and within the specified voltage range. Verify that start commands are correctly wired and that the inverter is not in a fault state. Inspect motor connections and parameters to ensure compatibility.

How do I configure the inverter for PID control?

To configure PID control, first enable the PID function by setting parameter 120 (Pr. 120) to 1. Configure the PID setpoint and feedback settings via parameters 121 to 127. Fine-tune the PID gains according to your system requirements.

What are common causes of inverter overheating and how can they be prevented?

Common causes include inadequate ventilation, blocked cooling fans, excessive ambient temperature, and overloading. To prevent overheating, ensure that the inverter is installed in a well-ventilated area, regularly clean the cooling components, and avoid operating beyond rated capacities.

How can I monitor the performance of my Mitsubishi FR-F500L inverter?

Performance can be monitored using the built-in display panel to observe key parameters such as current, voltage, and frequency. Additionally, connect the inverter to a PC using Mitsubishi's monitoring software for detailed data logging and analysis.

What is the procedure to replace the cooling fan in the FR-F520L-75K-NA inverter?

First, disconnect the power supply to the inverter and wait for a few minutes for the capacitors to discharge. Open the inverter cover, locate the cooling fan, and disconnect its power connector. Remove the screws securing the fan, replace it with a new one, and reassemble in reverse order.