Contents

FR-E500 INSTRUCTION MANUAL
This section is specifically about safety matters
SAFETY INSTRUCTIONS
CHAPTER 1 OUTLINE
- 1.1 Pre-Operation Information
  - 1.1.1 Precautions for operation
- 1.2 Basic Configuration
  - 1.2.1 Basic configuration
- 1.3 Structure
  - 1.3.1 Appearance and structure
  - 1.3.2 Removal and reinstallation of the front cover
  - 1.3.3 Removal and reinstallation of the wiring cover
  - 1.3.4 Removal and reinstallation of the operation panel
  - 1.3.5 Removal of the operation panel front cover
  - 1.3.6 Exploded view
CHAPTER 2 INSTALLATION AND WIRING
- 2.1 Installation
  - 2.1.1 Instructions for installation
- 2.2 Wiring
  - 2.2.1 Terminal connection diagram
  - 2.2.2 Wiring of the Main Circuit
  - 2.2.3 Wiring of the control circuit
  - 2.2.4 Connection to the PU connector
  - 2.2.5 Connection of stand-alone option units
  - 2.2.6 Design information
- 2.3 Other Wiring
  - 2.3.1 Power supply harmonics
  - 2.3.2 Harmonic suppression guideline in Japan
  - 2.3.3 EMC measures
  - 2.3.4 Leakage currents and countermeasures
  - 2.3.5 Inverter-driven 400V class motor
  - 2.3.6 Peripheral devices
  - 2.3.7 Power off and magnetic contactor (MC)
  - 2.3.8 Failsafe of the system which uses the inverter
  - 2.3.9 Instructions for UL, cUL
  - 2.3.10 Instructions for compliance with the European Directive
CHAPTER 3 OPERATION/CONTROL
- 3.1 Pre-Operation Information
  - 3.1.1 Types of operation modes
  - 3.1.2 Power on
- 3.2 About the Operation Panel
  - 3.2.1 Names and functions of the operation panel
  - 3.2.2 Monitor display is changed by pressing the [MODE] key
  - 3.2.3 Monitoring
  - 3.2.4 Frequency setting
  - 3.2.5 Parameter setting method
  - 3.2.6 Operation mode
  - 3.2.7 Help mode
- 3.3 Operation
  - 3.3.1 Pre-operation checks
  - 3.3.2 PU operation mode (Operation using the operation panel)
  - 3.3.3 External operation mode (Operation using the external frequency setting potentiometer and external start signal)
  - 3.3.4 Combined operation mode 1 (Operation using both external start signal and operation panel)
  - 3.3.5 Combined operation mode 2
CHAPTER 4 PARAMETERS
- 4.1 Parameter List
  - 4.1.1 Parameter list
  - 4.1.2 List of parameters classified by purpose of use
  - 4.1.3 Parameters recommended to be set by the user
- 4.2 Parameter Function Details
  - 4.2.1 Torque boost (Pr. 0, Pr. 46)
  - 4.2.2 Output frequency range (Pr. 1, Pr. 2, Pr. 18)
  - 4.2.3 Base frequency, base frequency voltage (Pr. 3, Pr. 19, Pr. 47)
  - 4.2.4 Multi-speed operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)
  - 4.2.5 Acceleration/deceleration time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45)
  - 4.2.6 Electronic thermal relay function (Pr. 9, Pr. 48)
  - 4.2.7 DC injection brake (Pr. 10 to Pr. 12)
  - 4.2.8 Starting frequency (Pr. 13)
  - 4.2.9 Load pattern selection (Pr. 14)
  - 4.2.10 Jog operation (Pr. 15, Pr. 16)
  - 4.2.11 Stall prevention and current limit (Pr. 22, Pr. 23, Pr. 66, Pr. 156)
  - 4.2.12 Acceleration/deceleration pattern (Pr. 29)
  - 4.2.13 Regenerative brake duty (Pr. 30, Pr. 70)
  - 4.2.14 Frequency jump (Pr. 31 to Pr. 36)
  - 4.2.15 Speed display (Pr. 37)
  - 4.2.16 Frequency at 5V (10V) input (Pr. 38)
  - 4.2.17 Frequency at 20mA input (Pr. 39)
  - 4.2.18 Up-to-frequency sensitivity (Pr. 41)
  - 4.2.19 Output frequency detection (Pr. 42, Pr. 43)
  - 4.2.20 Monitor display (Pr. 52, Pr. 54)
  - 4.2.21 Monitoring reference (Pr. 55, Pr. 56)
  - 4.2.22 Automatic restart after instantaneous power failure (Pr. 57, Pr. 58)
  - 4.2.23 Remote setting function selection (Pr. 59)
  - 4.2.24 Shortest acceleration/deceleration mode (Pr. 60 to Pr. 63)
  - 4.2.25 Retry function (Pr. 65, Pr. 67 to Pr. 69)
  - 4.2.26 Applied motor (Pr. 71)
  - 4.2.27 PWM carrier frequency and long wiring mode (Pr. 72, Pr. 240)
  - 4.2.28 Voltage input (Pr. 73)
  - 4.2.29 Input filter time constant (Pr. 74)
  - 4.2.30 Reset selection/disconnected PU detection/PU stop selection (Pr. 75)
  - 4.2.31 Parameter write disable selection (Pr. 77)
  - 4.2.32 Reverse rotation prevention selection (Pr. 78)
  - 4.2.33 Operation mode selection (Pr. 79)
  - 4.2.34 General-purpose magnetic flux vector control selection (Pr. 80)
  - 4.2.35 Offline auto tuning function (Pr. 82 to Pr. 84, Pr. 90, Pr. 96)
  - 4.2.36 Computer link operation (Pr. 117 to Pr. 124, Pr. 342)
  - 4.2.37 PID control (Pr. 128 to Pr. 134)
  - 4.2.38 Frequency setting command selection (Pr. 146)
  - 4.2.39 Output current detection function (Pr. 150, Pr. 151)
  - 4.2.40 Zero current detection (Pr. 152, Pr. 153)
  - 4.2.41 User group selection (Pr. 160, Pr. 173 to Pr. 176)
  - 4.2.42 Actual operation hour meter clear (Pr. 171)
  - 4.2.43 Input terminal function selection (Pr. 180 to Pr. 183)
  - 4.2.44 Output terminal function selection (Pr. 190 to Pr. 192)
  - 4.2.45 Cooling fan operation selection (Pr. 244)
  - 4.2.46 Slip compensation (Pr. 245 to Pr. 247)
  - 4.2.47 Earth (ground) fault detection at start (Pr. 249) (400V class does not have this function)
  - 4.2.48 Stop selection (Pr. 250)
  - 4.2.49 Output phase loss protection selection (Pr. 251)
  - 4.2.50 Capacitor life alarm (Pr. 503, Pr. 504) (No function for the 400V class)
  - 4.2.51 Current average value monitor signal (Pr. 555 to Pr. 557) (no function for the 400V class)
  - 4.2.52 Meter (frequency meter) calibration (Pr. 900)
  - 4.2.53 Biases and gains of the frequency setting voltage (current) and built-in frequency setting potentiometer (Pr. 902 to Pr. 905, Pr. 922, Pr. 923)
CHAPTER 5 PROTECTIVE FUNCTIONS
- 5.1 Errors (Alarms)
  - 5.1.1 Error (alarm) definitions
  - 5.1.2 To know the operating status at the occurrence of alarm
  - 5.1.3 Correspondence between digital and actual characters
  - 5.1.4 Resetting the inverter
- 5.2 Troubleshooting
  - 5.2.1 Motor remains stopped
  - 5.2.2 Motor rotates in opposite direction
  - 5.2.3 Speed greatly differs from the setting
  - 5.2.4 Acceleration/deceleration is not smooth
  - 5.2.5 Motor current is large
  - 5.2.6 Speed does not increase
  - 5.2.7 Speed varies during operation
  - 5.2.8 Operation mode is not changed properly
  - 5.2.9 Operation panel display is not operating
  - 5.2.10 POWER lamp is not lit
  - 5.2.11 Parameter write cannot be performed
CHAPTER 6 MAINTENANCE/ INSPECTION
- 6.1 Precautions for Maintenance and Inspection
  - 6.1.1 Precautions for maintenance and inspection
  - 6.1.2 Check items
  - 6.1.3 Periodic inspection
  - 6.1.4 Insulation resistance test using megger
  - 6.1.5 Pressure test
  - 6.1.6 Daily and periodic inspection
  - 6.1.7 Replacement of parts
  - 6.1.8 Measurement of main circuit voltages, currents and powers
CHAPTER 7 SPECIFICATIONS
- 7.1 Standard Specifications
  - 7.1.1 Model specifications
  - 7.1.2 Common specifications
  - 7.1.3 Outline dimension drawings
APPENDIX
- APPENDIX 1 Instruction Code List
- APPENDIX 2 When using the communication option. (400V class only)
REVISIONS

Mitsubishi FR-E500 FR-E510W-0.1K Instruction Manual

Mitsubishi FR-E500 FR-E510W-0.1K Inverter manual cover

Pages 262

Year 2007

Language(s)

of 262

Mitsubishi FR-E500 FR-E510W-0.1K Inverter Specification

The Mitsubishi FR-E500 FR-E510W-0.1K Inverter is a compact and versatile drive designed for efficient motor control in a range of industrial applications. This inverter is engineered to support motors with a power rating of 0.1 kW, making it suitable for small-scale operations where precision and reliability are crucial. It operates with a three-phase power supply, ensuring robust performance and energy efficiency.

The FR-E510W-0.1K features advanced vector control technology, which provides superior torque and speed regulation. This technology enhances motor performance by delivering precise control, even at low speeds, while maximizing energy efficiency. The inverter is equipped with built-in protective functions such as overcurrent, overvoltage, and overload protection, ensuring operational safety and longevity.

For ease of use, the inverter includes a user-friendly interface with a digital keypad, allowing for straightforward parameter setting and monitoring. It supports various communication options, enabling seamless integration into automated systems and facilitating remote control and diagnostics.

The compact design of the FR-E510W-0.1K inverter allows for flexible installation in limited spaces, while its robust construction ensures durability in demanding environments. The inverter's cooling system is designed to maintain optimal operating temperatures, reducing the risk of overheating and extending the life of the unit.

Overall, the Mitsubishi FR-E500 FR-E510W-0.1K Inverter is an ideal solution for applications requiring reliable and efficient motor control. Its combination of advanced control features, safety mechanisms, and ease of integration makes it a valuable component in industrial automation setups, providing both performance and energy savings.

Mitsubishi FR-E500 FR-E510W-0.1K Inverter F.A.Q.

How do I initialize the Mitsubishi FR-E510W-0.1K inverter for the first time?

To initialize the Mitsubishi FR-E510W-0.1K inverter, connect the power supply, set the initial parameters such as the motor type, frequency limits, and operation mode using the digital operator or parameter unit. Ensure all safety checks are performed before starting the inverter.

What are the common troubleshooting steps if the inverter does not start?

Check the power supply connections and ensure the input voltage is correct. Verify that all parameter settings are correctly configured and inspect for any error codes displayed on the digital operator. Reset the inverter if necessary and ensure that the motor is not overloaded.

How can I reset fault codes on the Mitsubishi FR-E510W inverter?

To reset fault codes, first address the root cause of the fault. Then, press the reset button on the inverter or cycle the power supply. Refer to the manual to understand specific fault codes and corrective actions.

What maintenance procedures should be followed for the FR-E510W inverter?

Regular maintenance includes checking the cooling system for dust accumulation, ensuring all electrical connections are secure, and inspecting for any signs of wear or damage. Additionally, verify the parameter settings periodically and ensure that the inverter operates within specified limits.

How do I adjust the frequency output on the FR-E510W inverter?

To adjust the frequency output, use the digital operator to navigate to the frequency setting parameter. Input the desired frequency within the allowable range (typically 0.1Hz to 400Hz) and save the settings. Ensure the motor is capable of handling the new frequency.

What should I do if the inverter displays an overcurrent fault?

An overcurrent fault may indicate a short circuit or overload. Check the motor and wiring for faults, ensure the load is within inverter capacity, and inspect the inverter output terminals for any abnormalities. Correct any issues before resetting the inverter.

Can I use the FR-E510W inverter in a networked control system?

Yes, the FR-E510W inverter can be integrated into a networked control system using appropriate communication options such as RS-485. Refer to the inverter manual for compatible protocols and setup instructions.

How do I perform a parameter backup on the FR-E510W inverter?

To perform a parameter backup, use the parameter unit or digital operator to save the current settings to an external storage device or a parameter copy function if available. Follow the manufacturer's instructions for the specific backup process.

What are the environmental conditions required for optimal operation of the inverter?

The FR-E510W inverter should be operated in a clean, dry environment with ambient temperatures between -10°C and 50°C. Avoid exposure to direct sunlight, corrosive gases, and excessive dust. Ensure adequate ventilation to prevent overheating.

How can I increase the energy efficiency of the Mitsubishi FR-E510W inverter?

To increase energy efficiency, ensure the inverter is properly sized for the motor and application. Use energy-saving functions such as automatic energy optimization, and adjust the acceleration and deceleration times to match the application requirements. Regular maintenance will also help maintain efficient operation.