Mitsubishi FR-D700 FR-D710W-0.1K Instruction Manual V2
en
FR-D700 INSTRUCTION MANUAL (BASIC) FR-D720-0.1K to 15K FR-D740-0.4K to 15K FR-D720S-0.1K to 2.2K FR-D710W-0.1K to 0.75K
INVERTER
700
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CONTENTS
OUTLINE ...................................................................................1
INSTALLATION AND WIRING ...................................................5
PRECAUTIONS FOR USE OF THE INVERTER.........................19
FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER ...22
DRIVING THE MOTOR.............................................................23
ENERGY SAVING OPERATION FOR FANS AND PUMPS ........31
PARAMETERS .........................................................................32
TROUBLESHOOTING ..............................................................36
PRECAUTIONS FOR MAINTENANCE AND INSPECTION........41
SPECIFICATIONS....................................................................43
Thank you for choosing this Mitsubishi Electric Inverter. This Instruction Manual (Basic) provides handling information and precautions for use of the equipment. Please forward this Instruction Manual (Basic) to the end user.
To obtain the Instruction Manual (Applied) and the Safety stop function instruction manual Contact where you purchased the inverter, your Mitsubishi Electric sales representative, or the nearest Mitsubishi Electric FA Center for the following manuals: Instruction Manual (Applied) [IB(NA)-0600366ENG] Safety stop function instruction manual [BCN-A211508-000] These manuals are required if you are going to utilize functions and performance.
The PDF manuals are also available for download at the Mitsubishi Electric FA Global Website (URL: http://www.MitsubishiElectric.co.jp/fa/).
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This Instruction Manual (Basic) provides handling information and precautions for use of this product. Please forward this Instruction Manual (Basic) to the end user.
1. Electric Shock Prevention
2. Fire Prevention
3.Injury Prevention
4. Additional Instructions Also the following points must be noted to prevent an accidental failure, injury, electric shock, etc. (1) Transportation and Mounting
This section is specifically about safety matters Do not attempt to install, operate, maintain or inspect this product until you have read through the Instruction Manual (Basic) and supplementary documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions. In this Instruction Manual (Basic), the safety instruction levels are classified into "WARNING" and "CAUTION".
Incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage.
The level may even lead to a serious consequence according to conditions. Both instruction levels must be followed because these are important to personal safety.
While the power of this product is ON, do not remove the front cover or the wiring cover. Do not run this product with the front cover or the wiring cover removed. Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric shock.
Even if power is OFF, do not remove the front cover except for wiring or periodic inspection. You may accidentally touch the charged inverter circuits and get an electric shock.
Before wiring or inspection, power must be switched OFF. To confirm that, LED indication of the operation panel must be checked. (It must be OFF.) Any person who is involved in wiring or inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous.
This product must be earthed (grounded). Earthing (grounding) must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 61140 class 1 and other applicable standards). A neutral-point earthed (grounded) power supply for 400V class of this product in compliance with EN standard must be used.
Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.
This product body must be installed before wiring. Otherwise you may get an electric shock or be injured.
Do not touch the setting dial or keys with wed hands. Doing so may cause an electric shock.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock.
Do not change the cooling fan while power is ON, as it is dangerous.
Do not touch the printed circuit board or handle the cables with wet hands. Doing so may cause an electric shock.
Never touch the motor terminals, etc. right after powering OFF as the DC voltage is applied to the motor for 1 second at powering OFF if the main circuit capacitor capacity is measured. Doing so may cause an electric shock.
WARNING
CAUTION
CAUTION
WARNING
This product must be installed on a nonflammable wall without holes (so that nobody touches the inverter heatsink on the rear side, etc.). Mounting it to or near flammable material can cause a fire.
If this product becomes faulty, the product power must be switched OFF. A continuous flow of large current could cause a fire.
When using a brake resistor, a sequence that will turn OFF power when a fault signal is output must be configured. Otherwise the brake resistor may overheat due to damage of the brake transistor and possibly cause a fire.
Do not connect a resistor directly to the DC terminals P/+ and N/-. Doing so could cause a fire.
Be sure to perform daily and periodic inspections as specified in the Instruction Manual. If this product is used without inspection, an explosion, failure, or fire may occur.
The voltage applied to each terminal must be the ones specified in the Instruction Manual. Otherwise an explosion or damage. may occur.
The cables must be connected to the correct terminals. Otherwise an explosion or damage may occur.
Polarity must be correct. Otherwise an explosion or damage may occur.
While power is ON or for some time after power-OFF, do not touch this product since the inverter will be extremely hot. Doing so can cause burns.
Use proper lifting techniques or a trolley when carrying products. Failure to do so may lead to injuries.
Do not stack the boxes containing this product higher than the number recommended.
This product must be installed to the position where withstands the weight of the product according to the information in the Instruction Manual.
Do not install or operate this product if it is damaged or has parts missing.
When carrying this product, do not hold it by the front cover or setting dial; it may fall off or fail.
Do not stand or rest heavy objects on the product. Ensure the mounting orientation of this product is correct. Foreign conductive objects must be prevented from
entering this product. That includes screws and metal fragments or other flammable substance such as oil.
As this product is a precision instrument, do not drop or subject it to impact.
This product must be used under the following environment: Otherwise the product may be damaged.
Temperature applicable for a short time, e.g. in transit. If halogens (including fluorine, chlorine, bromine, and
iodine) contained in fumigants for wood packages enter this product, the product may be damaged. Prevent the entry of fumigant residuals or use an alternative method such as heat disinfection. Note that sterilization or disinfection of wood packages should be performed before packing the product.
CAUTION
CAUTION
CAUTION
E n
v ir
o n
m e
n t
Surrounding air temperature
-10C to +50C (non-freezing)
Ambient humidity 90%RH or less (non-condensing)
Storage temperature -20C to +65C
Atmosphere Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)
Altitude/ vibration
Maximum 1000m 5.9m/s2 or less at 10 to 55Hz (directions of X, Y, Z axes)
A-1
(2) Wiring
(3) Trial run
(4) Usage
(5) Emergency stop
(6) Maintenance, inspection and parts replacement
(7) Disposal
(8) Application of caution labels
Do not install a power factor correction capacitor, surge absorber, or radio noise filter on the output side of this product. These devices may overheat or burn out.
The connection orientation of the output cables U, V, W to the motor affects the rotation direction of the motor.
Before starting operation, each parameter must be confirmed and adjusted. Failure to do so may cause some machines to make unexpected motions.
Stay away from the equipment when the retry function is set as it will restart suddenly after trip.
Since pressing key may not stop output depending on
the function setting status, separate circuit and switch that make an emergency stop (power OFF, mechanical brake operation for emergency stop, etc.) must be provided.
OFF status of the start signal must be confirmed before resetting the inverter fault. Resetting inverter alarm with the start signal ON restarts the motor suddenly.
The inverter must be used for three-phase induction motors. Connection of any other electrical equipment to the product output may damage the equipment.
Do not modify the equipment. Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the product.
The electronic thermal relay function does not guarantee protection of the motor from overheating. It is recommended to install both an external thermal and PTC thermistor for overheat protection.
Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter. Otherwise, the life of the inverter decreases.
The effect of electromagnetic interference must be reduced by using an EMC filter or by other means. Otherwise nearby electronic equipment may be affected.
Appropriate precautions must be taken to suppress harmonics. Otherwise power supply harmonics from the inverter may heat/damage the power factor correction capacitor and generator.
When driving a 400V class motor with the inverter, the motor must be an insulation-enhanced motor or measures must be taken to suppress surge voltage. Otherwise surge voltage, which is attributed to the length and thickness of wire, may occur at the motor terminals, causing the motor insulation to deteriorate.
When parameter clear or all parameter clear is performed, the required parameters must be set again before starting operations because all parameters return to the initial value.
The inverter can be easily set for high-speed operation. Before changing its setting, the performances of the motor and machine must be fully examined.
This product's brake function cannot be used as a mechanical brake. Use a separate device instead.
Perform an inspection and test operation of this product if it has been stored for a long period of time.
Static electricity in your body must be discharged before you touch the product. Otherwise the product may be damaged.
If you are installing the inverter to drive a three-phase device while you are contracted for lighting and power service, consult your electric power supplier.
CAUTION
CAUTION
WARNING
CAUTION
A safety backup such as an emergency brake must be provided for devices or equipment in a system to prevent hazardous conditions in case of failure of this product or an external device controlling this product.
If the breaker installed on the input side of this product trips, check for wiring faults (short circuits etc.) and damage to internal parts of this product. The cause of the trip must be identified and removed before turning ON the power of the breaker.
When any protective function is activated, appropriate corrective action must be taken, and this product must be reset before resuming operation.
Do not carry out a megger (insulation resistance) test on the control circuit of this product. It will cause a failure.
This product must be treated as industrial waste.
Caution labels are used to ensure safety during use of Mitsubishi Electric inverters. Apply the following labels to the inverter if the "retry function" and/or "automatic restart after instantaneous power failure" have been enabled.
For the retry function
For automatic restart after instantaneous power failure
General instruction
Many of the diagrams and drawings in this Instruction Manual (Basic) show the inverter without a cover or partially open for explanation. Never operate the inverter in this manner. The cover must be always reinstalled and the instruction in this Instruction Manual (Basic) must be followed when operating the inverter.
CAUTION
CAUTION
CAUTION
CAUTION
Stay away from the motor and machine. They will start suddenly (after given time has elapsed) when alarm occurs.
CAUTION Retry Function Has Been Selected
Stay away from the motor and machine. They will start suddenly (after reset time has elapsed) when instantaneous power failure occurs.
CAUTION Automatic Restart after Instantaneous Power Failure Has Been Selected
A-2
Inverter: Mitsubishi Electric inverter FR-D700 series
FR-D700: Mitsubishi Electric inverter FR-D700 series
Pr.: Parameter number (Number assigned to function)
PU operation: Operation using the PU (operation panel/FR-PU04/FR-PU07)
External operation: Operation using the control circuit signals
Combined operation: Operation using both the PU (operation panel/FR-PU04/FR-PU07) and External operation
Standard motor: SF-JR
Constant torque motor: SF-HRCA
REMARKS: Additional helpful contents and relations with other functions are stated.
Note: Contents requiring caution or cases when set functions are not activated are stated.
POINT: Useful contents and points are stated.
Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as sink logic, unless
otherwise specified. (For the control logic, refer to page 1.)
Refer to the Instruction Manual (Applied) for further information on the following points.
Removal and reinstallation of the cover
Connection of stand-alone option unit
EMC and leakage currents
Detailed explanation on parameters
Troubleshooting
Check first when you have a trouble
Inspection items (life diagnosis, cooling fan replacement)
Measurement of main circuit voltages, currents and powers
For customers who are replacing the conventional model with this inverter
Harmonic suppression guideline (when inverters are used in Japan)
All models of general-purpose inverters used by specific consumers are covered by "Harmonic Suppression Guidelines for Consumers Who
Receive High Voltage or Special High Voltage". (For further details, refer to Chapter 3 of the Instruction Manual (Applied).)
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1 OUTLINE
1.1 Product checking and parts identification Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact. Inverter model
REMARKS For how to find the SERIAL number, refer to page 50.
FR - -
Symbol Voltage class
D740 1.5
Represents the inverter capacity [kW]
K
D720 Three-phase 200V class D740 Three-phase 400V class D720S Single-phase 200V class D710W Single-phase 100V class
Capacity plate
Inverter model Serial number
1.5K
Input rating Output rating
Serial number
Rating plate Inverter model FR-D740-1.5K
INPUT XXXXX
OUTPUT XXXXX
SERIAL
MADE IN JAPAN
PASSED INVERTER
MODEL
SAMPLE Country of origin
Control circuit terminal block (Refer to page 9)
Control logic switchover jumper connector The jumper connector is in the sink logic (SINK) when shipped from the factory. Move the jumper connector to change to the source logic (SOURCE). Always fit the jumper connector to the either position. ( Refer to the Instruction Manual (Applied))
Combed shaped wiring cover
Refer to the Instruction Manual (Applied) for installation/ removal.
Main circuit terminal block (Refer to page 9)
Front cover
Refer to the Instruction Manual (Applied) for installation/ removal.
PU connector (Refer to page 8)
Voltage/current input switch (Refer to page 8)
Operation panel (Refer to page 2)
Cooling fan The cooling fan is removable.
Accessory Fan cover fixing screws (M3 35mm)
These screws are necessary for compliance with the EU Directive. (Refer to page 46)
Capacity Quantity 1.5K to 3.7K 1 5.5K to 15K 2
Operation panel
1.2 Operation panel
1.2.1 Names and functions of the operation panel
The operation panel cannot be removed from the inverter.
Operation mode indicator
PU: Lit to indicate PU operation mode.
EXT: Lit to indicate External operation mode.
(Lit at power-ON at initial setting.)
NET: Lit to indicate Network operation mode.
PU, EXT: Lit to indicate External/PU
combined operation mode 1, 2.
These turn OFF when command source is
not on operation panel.
Unit indicator
Hz: Lit to indicate frequency.
(Blinks when the set frequency
monitor is displayed.)
A: Lit to indicate current.
(Both "Hz" and "A" turn OFF when other
than the above is displayed.)
Monitor (4-digit LED)
Shows the frequency, parameter number,
etc.
Setting dial
(Setting dial: Mitsubishi Electric inverter
dial)
The setting dial is used to change the
frequency and parameter settings.
Press the setting dial to perform the
following operations:
To display a set frequency in the
monitor mode
To display the present setting during
calibration
To display a fault history number in the
fault history mode
Mode switchover
Used to switch among different setting
modes.
Pressing simultaneously changes
the operation mode.
Pressing for a while (2s) can lock
operation. ( Refer to the Instruction
Manual (Applied))
Determination of each setting
If pressed during operation, monitor
changes as below:
Running frequency
Output current
Output voltage
Operating status indicator
Lit or blink during inverter operation.
* Lit: When the forward rotation operation
is being performed.
Slow blinking (1.4s cycle):
When the reverse rotation operation
is being performed.
Fast blinking (0.2s cycle):
When was pressed or the start
command was given, but the operation cannot be made. When the frequency command is less
than the starting frequency. When the MRS signal is input.
Parameter setting mode indicator
Lit to indicate parameter setting mode.
Monitor indicator
Lit to indicate monitoring mode.
STOP operation
Used to stop operation commands.
Used to reset a fault when the protective
function (fault) is activated.
Operation mode switchover
Used to switch between the PU and
External operation modes.
To use the External operation mode
(operation using a separately connected
frequency setting potentiometer and start
signal), press this key to light up the EXT
indicator.
(Press simultaneously (0.5s), or
change Pr. 79 setting to change to combined
mode.) ( Refer to the Instruction
Manual (Applied))
PU: PU operation mode
EXT: External operation mode
Cancels PU stop also.
Start command
The rotation direction can be selected by
setting Pr. 40.
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Operation panel
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1.2.2 Basic operation (factory setting)
STOP
Operation mode switchover
P ar
am et
er s
et tin
g Fa
ul t h
is to
ry M
on ito
r/f re
qu en
cy s
et tin
g
At power-ON (External operation mode)
PU operation mode (output frequency monitor)
Parameter setting mode
PU Jog operation mode
Output current monitor Output voltage monitor
Display the present setting
Value change
Value change
Parameter write is completed.
Parameter and a setting value appear alternately.
Parameter clear All parameter clear
Fault history clear
Initial value change list
(Example)
(Example)
Frequency setting has been written and completed.
and frequency appear alternately.
[Operation for displaying fault history]
The past eight faults can be displayed using the setting dial. (The latest fault is ended by ".".)
When no fault history exists, is displayed. While a fault is displayed:
The display shifts as follows by pressing : Output frequency at the fault
Output current Output voltage Energization time.
(After Energization time, it goes back to a fault display.)
Pressing the setting dial shows the fault history number.
(Refer to page 37)
(Refer to page 4)
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Operation panel
1.2.3 Changing the parameter setting value
1.2.4 Parameter clear/all parameter clear
Operation example Change the Pr. 1 Maximum frequency setting.
Operation
1. Screen at power-ON The monitor display appears.
2. Operation mode change
Press to choose the PU operation mode. PU indicator is lit.
3. Parameter setting mode
Press to choose the parameter setting mode.
4. Selecting the parameter number
Turn until " " (Pr. 1) appears.
5.
Reading the setting value
Press to read the present set value.
" "(120.0Hz (initial value)) appears.
6. Changing the setting value
Turn to change the set value to " " (60.00Hz).
7.
Setting the parameter
Press to set.
The parameter number and the setting value blink alternately.
POINT Set "1" in Pr.CL Parameter clear or ALLC All parameter clear to initialize parameters. (Parameters are not cleared
when "1" is set in Pr. 77 Parameter write selection.) Refer to the extended parameter list of the Instruction Manual (Applied) for parameters cleared with this
operation.
Operation
1. Screen at power-ON The monitor display appears.
2. Operation mode change
Press to choose the PU operation mode. PU indicator is lit.
3. Parameter setting mode
Press to choose the parameter setting mode.
4. Selecting Parameter Clear (All Parameter Clear)
Turn until " " (" ") appears.
5.
Selecting the setting value
Press to read the present set value.
" "(initial value) appears.
Turn to change it to the set value " ".
6.
Executing Parameter Clear
Press to set.
" " and Pr. CL (ALLC) indications blink alternately.
Setting Description 0 Clear is not executed.
1 Sets parameters back to the initial values. (Parameter clear sets back all parameters except calibration parameters, terminal function selection parameters to the initial values.) Refer to the parameter list of the Instruction Manual (Applied) for availability of parameter clear and all parameter clear.
REMARKS
is displayed...Why?
appears .....Write disable error
appears ..... Write error during operation
appears .....Calibration error
appears .....Mode designation error
(For details, refer to the Instruction Manual (Applied).)
The number of digits displayed on the operation
panel is four. Only the upper four digits of values can
be displayed and set. If the values to be displayed
have five digits or more including decimal places, the
fifth or later numerals cannot be displayed nor set.
(Example) For Pr. 1
When 60Hz is set, 60.00 is displayed.
When 120Hz is set, 120.0 is displayed and second
decimal place is not displayed nor set.
to
REMARKS
are displayed alternately ...
Why?
The inverter is not in the PU operation mode.
(Refer to the step 2.)
PU connector is used (when a parameter unit
(FR-PU04/FR-PU07) is used).
Stop the inverter. Parameter clear is unavailable
when the inverter is running, and will cause the write
disable error.
and
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2 INSTALLATION AND WIRING
NOTE The life of the inverter is influenced by surrounding air temperature. The surrounding air temperature should be as
low as possible within the permissible range. This must be noted especially when the inverter is installed in an enclosure. (Refer to page 7)
Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main circuit to protect them from noise. (Refer to page 8.)
Do not install a power factor correction capacitor, surge suppressor or noise filter (capacitor) on the inverter output side. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are connected, immediately remove them.
Electromagnetic wave interference The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional noise filter (capacitor) (for use in the input side only) or FR-BSF01 or FR-BLF noise filter (ferrite core) to minimize interference. ( Refer to Chapter 3 of the Instruction Manual (Applied).)
Refer to the Instruction Manual of each option and peripheral devices for details of peripheral devices.
AC power supply Use within the permissible power supply specifications of the inverter. To ensure safety, use a molded case circuit breaker, earth leakage circuit breaker or magnetic contactor to switch power ON/OFF.
Magnetic contactor (MC) Install the magnetic contactor to ensure safety. Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the inverter life to be shortened.
Noise filter (ferrite core) (FR-BSF01, FR-BLF) Install a noise filter (ferrite core) to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. A wire should be wound four turns at a maximum.
Earth (Ground)
Devices connected to the output Do not install a power factor correction capacitor, surge suppressor or noise filter (capacitor) on the output side of the inverter. When installing a molded case circuit breaker on the output side of the inverter, contact each manufacturer for selection of the molded case circuit breaker.
The regenerative braking capability of the inverter can be exhibited fully.
Power supply harmonics can be greatly suppressed.
High power factor converter (FR-HC2)
Power regeneration common converter (FR-CV)
R/L1 S/L2 T/L3
P1P/+
P/+ N/- U W
P/+ PR
V
Great braking capability is obtained.
Reactor (FR-HAL, FR-HEL option) Reactors (option) must be used when power harmonics measures are taken, the power factor is to be improved or the inverter is installed near a large power supply system (500kVA or more). The inverter may be damaged if you do not use reactors. Select the reactor according to the model. Remove the jumpers across terminals P/+ and P1 to connect the DC reactor.
Inverter (FR-D700) Noise filter (ferrite core) * (FR-BSF01, FR-BLF)
Molded case circuit breaker (MCCB) or earth leakage circuit breaker (ELB), fuse The breaker must be selected carefully since an in-rush current flows in the inverter at power on.
Install a noise filter (ferrite core) to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. When more wires are passed through, a more effective result can be obtained. A wire should be wound four turns or more.
* Filterpack (FR-BFP2), which contains DC reactor and noise filter in one package, is also available.
Earth (Ground) To prevent an electric shock, always earth (ground) the motor and inverter. For reduction of induction noise from the power line of the inverter, it is recommended to wire the earth (ground) cable by returning it to the earth (ground) terminal of the inverter.
AC reactor (FR-HAL) DC reactor (FR-HEL) *
Parameter unit (FR-PU07)
Enclosure surface operation panel (FR-PA07) By connecting the connection cable (FR-CB2) to the PU connector, operation can be performed from FR-PU07, FR-PA07.
Noise filter (capacitor) * (FR-BIF)
P/+ P/+ PR
PR
Brake unit (FR-BU2)
Reduces the radio noise.
Resistor unit (FR-BR) Discharging resistor (GZG, GRZG)
: Install these options as required.
RS-232C - RS-485 converter is required when connecting to PC with RS-232C interface.
Motor
Earth (Ground)
Approved safety relay module Required for compliance with safety standard.
RS-485 RS-232C Converter
S1 S2 SC
(Refer to page 43)
(Refer to page 6.)
(Refer to page 6.)
( Refer to the Instruction Manual (Applied))
Brake resistor (FR-ABR, MRS type, MYS type) Braking capability can be improved. (0.4K or higher) Always install a thermal relay when using a brake resistor whose capacity is 11K or higher. (Refer to page 18.)
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Peripheral devices
2.1 Peripheral devices
Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity.
Refer to the following list and prepare appropriate peripheral devices.
Select a MCCB according to the power supply capacity.
Install one MCCB per inverter.
For the use in the United States or Canada, refer to "Instructions for UL and cUL" in, and select an appropriate fuse
or molded case circuit breaker (MCCB).
Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is
used for emergency stop during motor driving, the electrical durability is 25 times.
If using an MC for emergency stop during motor driving, select an MC regarding the inverter input side current as JEM1038-AC-3 class rated current. When
using an MC on the inverter output side for commercial-power supply operation switching using a general-purpose motor, select an MC regarding the motor
rated current as JEM1038-AC-3 class rated current.
The power factor may be slightly lower.
Single-phase 100V power input model is not compatible with DC reactor.
V o
lt a
g e
Applicable Inverter
Model
Motor
Output
(kW)
Molded Case Circuit Breaker (MCCB)
or Earth Leakage Circuit Breaker (ELB)
(NF or NV type)
Input Side Magnetic
Contactor (MC) Reactor
Reactor or Filterpack connection
Reactor or Filterpack connection FR-HAL FR-HEL
without with without with
T h
re e-
P h
as e
2 0
0V c
la ss
FR-D720-0.1K 0.1 5A 5A S-T10 S-T10 0.4K 0.4K FR-D720-0.2K 0.2 5A 5A S-T10 S-T10 0.4K 0.4K FR-D720-0.4K 0.4 5A 5A S-T10 S-T10 0.4K 0.4K
FR-D720-0.75K 0.75 10A 5A S-T10 S-T10 0.75K 0.75K
FR-D720-1.5K 1.5 15A 10A S-T10 S-T10 1.5K 1.5K
FR-D720-2.2K 2.2 20A 15A S-T10 S-T10 2.2K 2.2K
FR-D720-3.7K 3.7 30A 30A S-T21 S-T10 3.7K 3.7K
FR-D720-5.5K 5.5 50A 40A S-T35 S-T21 5.5K 5.5K
FR-D720-7.5K 7.5 60A 50A S-T35 S-T35 7.5K 7.5K
FR-D720-11K 11 75A 75A S-T35 S-T35 11K 11K
FR-D720-15K 15 125A 100A S-T50 S-T50 15K 15K
T h
re e-
P ha
se 4
0 0V
c la
ss
FR-D740-0.4K 0.4 5A 5A S-T10 S-T10 H0.4K H0.4K
FR-D740-0.75K 0.75 5A 5A S-T10 S-T10 H0.75K H0.75K
FR-D740-1.5K 1.5 10A 10A S-T10 S-T10 H1.5K H1.5K
FR-D740-2.2K 2.2 15A 10A S-T10 S-T10 H2.2K H2.2K
FR-D740-3.7K 3.7 20A 15A S-T10 S-T10 H3.7K H3.7K
FR-D740-5.5K 5.5 30A 20A S-T21 S-T12 H5.5K H5.5K
FR-D740-7.5K 7.5 30A 30A S-T21 S-T21 H7.5K H7.5K
FR-D740-11K 11 50A 40A S-T21 S-T21 H11K H11K
FR-D740-15K 15 60A 50A S-T35 S-T21 H15K H15K
S in
g le
-P h
a se
2 0
0 V
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FR-D720S-0.1K 0.1 5A 5A S-T10 S-T10 0.4K 0.4K FR-D720S-0.2K 0.2 5A 5A S-T10 S-T10 0.4K 0.4K FR-D720S-0.4K 0.4 10A 10A S-T10 S-T10 0.75K 0.75K FR-D720S-0.75K 0.75 15A 10A S-T10 S-T10 1.5K 1.5K FR-D720S-1.5K 1.5 20A 20A S-T10 S-T10 2.2K 2.2K FR-D720S-2.2K 2.2 40A 30A S-T21 S-T10 3.7K 3.7K
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00 V
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ss FR-D710W-0.1K 0.1 10A 5A S-T10 S-T10 0.75K, FR-D710W-0.2K 0.2 10A 10A S-T10 S-T10 1.5K, FR-D710W-0.4K 0.4 15A 15A S-T10 S-T10 2.2K, FR-D710W-0.75K 0.75 30A 20A S-T10 S-T10 3.7K,
When connecting a single-phase 100V power input model to a power transformer (50kVA or more), install an AC reactor (FR-HAL) so that the performance
is more reliable. ( Refer to Chapter 3 of the Instruction Manual (Applied))
NOTE When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model,
and cable and reactor according to the motor output.
When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc.
Identify the cause of the trip, then remove the cause and power ON the breaker.
MCCB INV
MCCB INV
IM
IM
7
Installation of the inverters and precautions
2
2.2 Installation of the inverters and precautions
(1) Installation of the inverter
Enclosure surface mounting
Remove the front cover and wiring cover to mount the inverter to the surface. (Remove the covers in the directions of the
arrows.)
(2) Environment
Before installation, check that the environment meets the specifications on page 44.
NOTE When encasing multiple inverters, install them in parallel as a cooling
measure.
Install the inverter vertically.
For heat dissipation and maintenance, allow minimum clearance shown
in the figures below from the inverter to the other devices and to the
inner surface of the enclosure.
Allow 5cm or more clearance for 5.5K or higher.
When using the inverters at the surrounding air temperature of 40C or less, the inverters can be installed without any clearance between
them (0cm clearance).
Note Install the inverter on a strong surface securely and vertically with bolts.
Leave enough clearances and take cooling measures.
Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity.
Install the inverter on a nonflammable wall surface.
When designing or building an enclosure for the inverter, carefully consider influencing factors such as heat
generation of the contained devices and the operating environment.
Front cover
Front cover
Front cover
Wiring cover Wiring cover
FR-D720-0.1K to 0.75K
FR-D720S-0.1K to 0.75K
FR-D710W-0.1K to 0.4K
FR-D720-1.5K to 3.7K
FR-D740-0.4K to 3.7K
FR-D720S-1.5K, 2.2K
FR-D710W-0.75K
FR-D720-5.5K to 15K
FR-D740-5.5K to 15K
Refer to the clearances below.
10cm or more
10cm or more
Measurement
position
Measurement
position
5cm 5cm
5cm
-10 C to 50 C
(non-freezing)
1cm or
more 1, 2
1cm or
more 1, 2 1cm or
more 1
8
Wiring
2.3 Wiring 2.3.1 Terminal connection diagram
NOTE To prevent a malfunction caused by noise, separate the signal cables more than 10cm from the power cables. Also
separate the main circuit wire of the input side and the output side. After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.
The output of the single-phase power input model is three-phase 200V.
Earth (Ground)
Motor
IM
Earth (Ground)
Three-phase AC power supply
MCCB MC
R/L1
P1 P/+
PR N/-
S/L2 T/L3
U V W
Earth (Ground)
*7 Brake resistor (FR-ABR, MRS type, MYS type) Install a thermal relay to prevent an overheat and burnout of the brake resistor. Always install a thermal relay when using a brake resistor whose capacity is 11K or higher. (The brake resistor cannot be connected to the 0.1K and 0.2K.)
*8 It is not necessary when calibrating the indicator from the operation panel.
*9 Operation and parameter setting can be done from the parameter unit (FR-PU07) and the enclosure surface operation panel (FR-PA07). (Use the option cable (FR-CB2 ).) RS-485 communication can be utilized from a personal computer and other devices.
Forward rotation start Reverse rotation start
Middle speed
High speed
Low speed
Control input signals (No voltage input allowed)
24VDC power supply (Common for external power supply transistor)
Contact input common
STR
STF
RH
RM
RL
SD
PC
Relay output
Running
Open collector output
Open collector output common Sink/source common
RUN
SE
A
B
C
Frequency setting signals (Analog)
2 0 to 5VDC
10(+5V)
2
3
1
4 4 to 20mADC
Frequency setting potentiometer
1/2W1k
Terminal 4 input (Current input)
(+) (-)
5(Analog common)
*4 It is recommended to use 2W1k when the frequency setting signal is changed frequently.
*4
*2 When using terminals PC-SD as a 24VDC power supply, take care not to short across terminals PC and SD.
PU connector
*1 DC reactor (FR-HEL) When connecting a DC reactor, remove the jumper across P1 and P/+. Single-phase 100V power input model is not compatible with DC reactor.Control circuit terminal
Main circuit terminal Sink logic
Jumper
*1
*7
*6
*2
*3
*5
The function of these terminals can be changed to the reset signal, etc. with the input terminal assignment (Pr. 178 to Pr. 182).
Multi-speed selection Terminal functions vary by Pr. 190 RUN terminal function selection
Terminal functions vary by Pr. 192 A,B,C terminal function selection
S IN
K
S O
U R
C E
V I
*5
0 to 5VDC
(0 to 10VDC)
0 to 10VDC
*5 Terminal input specifications can be changed by analog input specifications switchover (Pr. 267). Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to10V) and "I" (initial value) to select current input (4 to 20mA). To use terminal 4 (initial setting is current input), set "4" in any of Pr.178 to Pr.182 (input terminal function selection) to assign the function, and turn ON AU signal.
Voltage/current input switch
Main circuit
Control circuit
R
Relay output (Fault output)
Brake unit (Option)
FM
SD
Indicator (Frequency meter, etc.)+ -
Moving-coil type 1mA full-scale
Calibration resistor
*8
*9
*3 Terminal input specifications can be changed by analog input specifications switchover (Pr. 73). Terminal 10 and