Contents

FR-A860 (600V CLASS SPECIFICATION INVERTER) INSTRUCTION MANUAL (DETAILED)
Safety Instructions
CONTENTS
1 INTRODUCTION
- 1.1 Product checking and accessories
- 1.2 Component names
- 1.3 Operation steps
- 1.4 About the related manuals
2 INSTALLATION AND WIRING
- 2.1 Peripheral devices
  - 2.1.1 Inverter and peripheral devices
  - 2.1.2 Peripheral devices
- 2.2 Removal and reinstallation of the front covers
- 2.3 Installation of the inverter and enclosure design
  - 2.3.1 Inverter installation environment
  - 2.3.2 Amount of heat generated by the inverter
  - 2.3.3 Cooling system types for inverter enclosure
  - 2.3.4 Inverter installation
  - 2.3.5 Protruding the heat sink through a panel
- 2.4 Terminal connection diagrams
- 2.5 Main circuit terminals
  - 2.5.1 Details on the main circuit terminals
  - 2.5.2 Terminal layout of the main circuit terminals, wiring of power supply and the motor
  - 2.5.3 Applicable cables and the wiring length
  - 2.5.4 Earthing (grounding) precautions
- 2.6 Control circuit
  - 2.6.1 Details on the control circuit terminals
  - 2.6.2 Control logic (sink/source) change
  - 2.6.3 Wiring of control circuit
  - 2.6.4 Wiring precautions
  - 2.6.5 When using separate power supplies for the control circuit and the main circuit
  - 2.6.6 When supplying 24 V external power to the control circuit
- 2.7 Communication connectors and terminals
  - 2.7.1 PU connector
  - 2.7.2 USB connector
  - 2.7.3 RS-485 terminal block
- 2.8 Connection of motor with encoder (vector control)
- 2.9 Parameter settings for a motor with encoder
- 2.10 Connection of stand-alone option units
  - 2.10.1 Connection of the brake resistor other than the provided brake resistor
  - 2.10.2 Connection of the DC reactor
3 PRECAUTIONS FOR USE OF THE INVERTER
- 3.1 Electro-magnetic interference (EMI) and leakage currents
  - 3.1.1 Leakage currents and countermeasures
  - 3.1.2 Countermeasures against inverter-generated EMI
- 3.2 Power supply harmonics
- 3.3 Installation of a reactor
- 3.4 Power-OFF and magnetic contactor (MC)
- 3.5 Countermeasures against deterioration of the 600 V class motor insulation
- 3.6 Checklist before starting operation
- 3.7 Failsafe system which uses the inverter
4 BASIC OPERATION
- 4.1 Frequently-used parameters (simple mode parameters)
  - 4.1.1 Simple mode parameter list
- 4.2 Basic operation procedure (PU operation)
  - 4.2.1 Operating at a set frequency (example: operating at 30 Hz)
  - 4.2.2 Setting the frequency by switches (multi-speed setting)
  - 4.2.3 Setting the frequency with analog signals (voltage input)
  - 4.2.4 Using an analog signal (current input) to give a frequency command
- 4.3 Basic operation procedure (External operation)
  - 4.3.1 Using the frequency set by the operation panel
  - 4.3.2 Setting the frequency by switches (multi-speed setting) (Pr.4 to Pr.6)
  - 4.3.3 Setting the frequency with analog signals (voltage input)
  - 4.3.4 Changing the frequency (60 Hz, initial value) at the maximum voltage input (5 V, initial value)
  - 4.3.5 Using an analog signal (current input) to give a frequency command
  - 4.3.6 Changing the frequency (60 Hz, initial value) at the maximum current input (at 20 mA, initial value)
- 4.4 Basic operation procedure (JOG operation)
  - 4.4.1 Performing JOG operation using external signals
  - 4.4.2 JOG operation from the operation panel
5 PARAMETERS
- 5.1 Parameter List
  - 5.1.1 Parameter list (by parameter number)
  - 5.1.2 Parameter list (by function group)
- 5.2 Control method
  - 5.2.1 Vector control and Real sensorless vector control
  - 5.2.2 Changing the control method
  - 5.2.3 Selecting the Advanced magnetic flux vector control
  - 5.2.4 Selecting the PM sensorless vector control
- 5.3 Speed control under Real sensorless vector control, vector control, PM sensorless vector control
  - 5.3.1 Setting procedure of Real sensorless vector control (speed control)
  - 5.3.2 Setting procedure of vector control (speed control)
  - 5.3.3 Setting procedure of PM sensorless vector control (speed control)
  - 5.3.4 Setting the torque limit level
  - 5.3.5 Performing high-accuracy, fast-response control (gain adjustment for Real sensorless vector control, vector control and PM sensorless vector control)
  - 5.3.6 Troubleshooting in the speed control
  - 5.3.7 Speed feed forward control and model adaptive speed control
  - 5.3.8 Torque bias
  - 5.3.9 Avoiding motor overrunning
  - 5.3.10 Notch filter
- 5.4 Torque control under Real sensorless vector control and vector control
  - 5.4.1 Torque control
  - 5.4.2 Setting procedure of Real sensorless vector control (torque control)
  - 5.4.3 Setting procedure for vector control (torque control)
  - 5.4.4 Torque command
  - 5.4.5 Speed limit
  - 5.4.6 Torque control gain adjustment
  - 5.4.7 Troubleshooting in torque control
  - 5.4.8 Torque control by variable-current limiter control
- 5.5 Position control under vector control
  - 5.5.1 About position control
  - 5.5.2 Setting procedure of vector control (position control)
  - 5.5.3 Simple positioning function by parameters
  - 5.5.4 Position control by the FR-A8AL pulse train input
  - 5.5.5 Position control by inverter pulse train input
  - 5.5.6 Clear signal selection
  - 5.5.7 Pulse monitor
  - 5.5.8 Electronic gear setting
  - 5.5.9 Position adjustment parameter settings
  - 5.5.10 Position control gain adjustment
  - 5.5.11 Troubleshooting in position control
- 5.6 Real sensorless vector control, vector control, PM sensorless vector control adjustment
  - 5.6.1 Speed detection filter and torque detection filter
  - 5.6.2 Excitation ratio
  - 5.6.3 Gain adjustment of current controllers for the d axis and the q axis
- 5.7 (E) Environment setting parameters
  - 5.7.1 Real time clock function
  - 5.7.2 Reset selection/disconnected PU detection/PU stop selection
  - 5.7.3 PU display language selection
  - 5.7.4 Buzzer control
  - 5.7.5 PU contrast adjustment
  - 5.7.6 Extended direct setting
  - 5.7.7 Resetting USB host errors
  - 5.7.8 Multiple rating setting
  - 5.7.9 Parameter write selection
  - 5.7.10 Password function
  - 5.7.11 Free parameter
  - 5.7.12 Setting multiple parameters as a batch
  - 5.7.13 Extended parameter display and user group function
  - 5.7.14 Parameter copy alarm release
  - 5.7.15 PWM carrier frequency and Soft-PWM control
  - 5.7.16 Inverter parts life display
  - 5.7.17 Maintenance timer alarm
  - 5.7.18 Current average value monitor signal
- 5.8 (F) Setting of acceleration/deceleration time and acceleration/deceleration pattern
  - 5.8.1 Setting the acceleration and deceleration time
  - 5.8.2 Acceleration/deceleration pattern
  - 5.8.3 Remote setting function
  - 5.8.4 Starting frequency and start-time hold function
  - 5.8.5 Minimum motor speed frequency
  - 5.8.6 Shortest acceleration/deceleration and optimum acceleration/deceleration (automatic acceleration/ deceleration)
  - 5.8.7 Lift operation (automatic acceleration/deceleration)
- 5.9 (D) Operation command and frequency command
  - 5.9.1 Operation mode selection
  - 5.9.2 Startup in Network operation mode at power-ON
  - 5.9.3 Start command source and frequency command source during communication operation
  - 5.9.4 Reverse rotation prevention selection
  - 5.9.5 Frequency setting via pulse train input
  - 5.9.6 JOG operation
  - 5.9.7 Operation by multi-speed setting
- 5.10 (H) Protective function parameter
  - 5.10.1 Motor overheat protection (electronic thermal O/L relay)
  - 5.10.2 Fault definition
  - 5.10.3 Cooling fan operation selection
  - 5.10.4 Earth (ground) fault detection at start
  - 5.10.5 Initiating a protective function
  - 5.10.6 I/O phase loss protection selection
  - 5.10.7 Retry function
  - 5.10.8 Emergency drive (Fire mode)
  - 5.10.9 Checking faulty area in the internal storage device
  - 5.10.10 Limiting the output frequency (maximum/minimum frequency)
  - 5.10.11 Avoiding the mechanical resonance points (frequency jump)
  - 5.10.12 Stall prevention operation
  - 5.10.13 Load characteristics fault detection
  - 5.10.14 Motor overspeeding detection
- 5.11 (M) Monitor display and monitor output signal
  - 5.11.1 Speed display and rotations per minute setting
  - 5.11.2 Monitor indicator selection using operation panel or via communication
  - 5.11.3 Monitor display selection for terminals FM and AM
  - 5.11.4 Adjustment of terminal FM and terminal AM
  - 5.11.5 Energy saving monitor
  - 5.11.6 Output terminal function selection
  - 5.11.7 Output frequency detection
  - 5.11.8 Output current detection function
  - 5.11.9 Output torque detection
  - 5.11.10 Remote output function
  - 5.11.11 Analog remote output function
  - 5.11.12 Fault code output selection
  - 5.11.13 Pulse train output of output power
  - 5.11.14 Detection of control circuit temperature
  - 5.11.15 Encoder pulse dividing output
- 5.12 (T) Multi-Function Input Terminal Parameters
  - 5.12.1 Analog input selection
  - 5.12.2 Analog input terminal (terminal 1, 4) function assignment
  - 5.12.3 Analog input compensation
  - 5.12.4 Analog input responsiveness and noise elimination
  - 5.12.5 Frequency setting voltage (current) bias and gain
  - 5.12.6 Bias and gain for torque (magnetic flux) and set voltage (current)
  - 5.12.7 Checking of current input on analog input terminal
  - 5.12.8 Input terminal function selection
  - 5.12.9 Inverter output shutoff signal
  - 5.12.10 External fault input signal
  - 5.12.11 Selecting operation condition of the second function selection signal (RT) and the third function selection signal (X9)
- 5.13 (C) Motor constant parameters
  - 5.13.1 Applied motor
  - 5.13.2 Offline auto tuning for an induction motor
  - 5.13.3 Offline auto tuning for a PM motor (under Vector control)
  - 5.13.4 Offline auto tuning for a PM motor (motor constants tuning)
  - 5.13.5 Online auto tuning
  - 5.13.6 Signal loss detection of encoder signals
- 5.14 (A) Application parameters
  - 5.14.1 Electronic bypass function
  - 5.14.2 Self power management
  - 5.14.3 Brake sequence function
  - 5.14.4 Start count monitor
  - 5.14.5 Stop-on-contact control
  - 5.14.6 Load torque high speed frequency control
  - 5.14.7 Traverse function
  - 5.14.8 Anti-sway control
  - 5.14.9 Orientation control
  - 5.14.10 PID control
  - 5.14.11 Changing the display increment of the numerical values used in PID control
  - 5.14.12 PID pre-charge function
  - 5.14.13 Dancer control
  - 5.14.14 Automatic restart after instantaneous power failure/flying start with an induction motor
  - 5.14.15 Offline auto tuning for a frequency search
  - 5.14.16 Power failure time deceleration-to-stop function
  - 5.14.17 PLC function
  - 5.14.18 Trace function
- 5.15 (N) Operation via communication and its settings
  - 5.15.1 Wiring and configuration of PU connector
  - 5.15.2 Wiring and configuration of RS-485 terminals
  - 5.15.3 Initial setting of operation via communication
  - 5.15.4 Initial settings and specifications of RS-485 communication
  - 5.15.5 Mitsubishi inverter protocol (computer link communication)
  - 5.15.6 MODBUS RTU communication specification
  - 5.15.7 USB device communication
  - 5.15.8 Automatic connection with GOT
  - 5.15.9 Backup/restore
- 5.16 (G) Control parameters
  - 5.16.1 Manual torque boost
  - 5.16.2 Base frequency, voltage
  - 5.16.3 Load pattern selection
  - 5.16.4 Excitation current low-speed scaling factor
  - 5.16.5 Energy saving control
  - 5.16.6 Adjustable 5 points V/F
  - 5.16.7 DC injection brake, zero speed control, and servo lock
  - 5.16.8 Output stop function
  - 5.16.9 Start signal operation selection / stop selection
  - 5.16.10 Regenerative brake selection and DC feeding mode
  - 5.16.11 Regeneration avoidance function
  - 5.16.12 Increased magnetic excitation deceleration
  - 5.16.13 Slip compensation
  - 5.16.14 Encoder feedback control
  - 5.16.15 Droop control
  - 5.16.16 Speed smoothing control
6 PROTECTIVE FUNCTIONS
- 6.1 Inverter fault and alarm indications
- 6.2 Reset method for the protective functions
- 6.3 The list of fault displays
- 6.4 Causes and corrective actions
- 6.5 Check first when you have a trouble
  - 6.5.1 Motor does not start
  - 6.5.2 Motor or machine is making abnormal acoustic noise
  - 6.5.3 Inverter generates abnormal noise
  - 6.5.4 Motor generates heat abnormally
  - 6.5.5 Motor rotates in the opposite direction
  - 6.5.6 Speed greatly differs from the setting
  - 6.5.7 Acceleration/deceleration is not smooth
  - 6.5.8 Speed varies during operation
  - 6.5.9 Operation mode is not changed properly
  - 6.5.10 Operation panel display is not operating
  - 6.5.11 Motor current is too large
  - 6.5.12 Speed does not accelerate
  - 6.5.13 Unable to write parameter setting
  - 6.5.14 Power lamp is not lit
7 PRECAUTIONS FOR MAINTENANCE AND INSPECTION
- 7.1 Inspection item
  - 7.1.1 Daily inspection
  - 7.1.2 Periodic inspection
  - 7.1.3 Daily and periodic inspection
  - 7.1.4 Checking the inverter module and the converter module
  - 7.1.5 Cleaning
  - 7.1.6 Replacement of parts
  - 7.1.7 Removal and reinstallation of the control circuit terminal block
- 7.2 Measurement of main circuit voltages, currents and powers
  - 7.2.1 Measurement of powers
  - 7.2.2 Measurement of voltages
  - 7.2.3 Measurement of currents
  - 7.2.4 Measurement of inverter input power factor
  - 7.2.5 Measurement of converter output voltage (across terminals P and N)
  - 7.2.6 Measurement of inverter output frequency
  - 7.2.7 Insulation resistance test using megger
  - 7.2.8 Pressure test
8 SPECIFICATIONS
- 8.1 Inverter rating
- 8.2 Common specifications
- 8.3 Outline dimension drawings
  - 8.3.1 Inverter outline dimension drawings
9 APPENDIX
- 9.1 For customers replacing the conventional model with this inverter
  - 9.1.1 Replacement of the FR-A700 series
- 9.2 International standards
- 9.3 Specification comparison between PM sensorless vector control and induction motor control
- 9.4 Parameters (functions) and instruction codes under different control methods
- 9.5 For customers using HMS network options
- 9.6 Ready bit status selection (Pr.349, N240)
REVISIONS
Instruction Supplement (BCN-C22005-993)
- 1 Earth (ground) fault detection at start / restricting resetmethod for an earth (ground) fault
- 2 Output short-circuit fault (E.SCF)
- 3 Extended detection time of the output current and zerocurrent
- 4 Selecting the command interface in the Networkoperation mode (Pr.338, Pr.339)

Mitsubishi FR-A800 FR-A860-00027 Instruction Manual

Mitsubishi FR-A800 FR-A860-00027 Inverter manual cover

Pages 843

Year 2022

Language(s)

of 843

Mitsubishi FR-A800 FR-A860-00027 Inverter Specification

The Mitsubishi FR-A800 FR-A860-00027 inverter is a high-performance drive designed for precise motor control and enhanced energy efficiency. It operates within a power range suitable for various industrial applications, providing a robust solution for demanding environments. This inverter features an advanced vector control system, which allows for high-speed, precise motor operations and excellent torque performance, even at low speeds. The FR-A860-00027 model supports a wide input voltage range, enhancing its versatility across different global standards and ensuring adaptability to various power systems.

Equipped with an integrated PLC function, the inverter facilitates the execution of complex control tasks without the need for additional hardware, streamlining system architecture and reducing costs. The built-in EMC filter ensures compliance with international electromagnetic compatibility standards, minimizing interference with other electronic equipment. Its intuitive interface, featuring a multi-language LCD display, simplifies configuration and monitoring tasks, enhancing user experience and operational efficiency.

The inverter incorporates a range of safety features, including safe torque off (STO) and other protective measures, ensuring secure operation and compliance with safety regulations. It supports various communication protocols, facilitating seamless integration into existing automation systems and enabling remote monitoring and control. The FR-A860-00027 model is designed for easy installation and maintenance, with a compact form factor that allows for flexible placement in constrained spaces. Its robust construction ensures durability and reliability, making it suitable for continuous operation in harsh industrial environments. Overall, the Mitsubishi FR-A800 FR-A860-00027 inverter is a versatile and efficient solution, offering advanced control capabilities and extensive features to meet the demands of modern industrial applications.

Mitsubishi FR-A800 FR-A860-00027 Inverter F.A.Q.

How do I perform a factory reset on the Mitsubishi FR-A800 FR-A860-00027 inverter?

To perform a factory reset on the Mitsubishi FR-A800 FR-A860-00027 inverter, go to the parameter group and set the parameter 79 (Pr. 79) to 1. Then, power cycle the inverter to apply the reset.

What should I do if the inverter displays an error code E.OC1?

The error code E.OC1 indicates an overcurrent during acceleration. Check for possible causes such as short circuits, motor issues, or drive misconfigurations. Correct any wiring faults and ensure the motor is in good condition.

How can I extend the life of my Mitsubishi FR-A800 FR-A860-00027 inverter?

Regular maintenance, such as cleaning the heat sink, ensuring proper ventilation, and checking for loose connections, can extend the inverter's life. Also, avoid operating the inverter in extreme temperatures or humidity conditions.

How do I configure the inverter to operate in vector control mode?

To configure the inverter for vector control mode, set parameter Pr. 80 to '1' for vector control. Ensure the motor parameters are correctly set in Pr. 71 to Pr. 73 for optimal performance.

What maintenance checks should be performed regularly on the FR-A800 inverter?

Regular checks should include inspecting the cooling fans, cleaning the inverter from dust and debris, tightening electrical connections, and verifying parameter settings.

How can I troubleshoot if the inverter is not powering up?

Check the power supply connections and fuses. Ensure the input voltage matches the inverter's specification. Inspect the control circuit for proper wiring and connections.

How do I set up the communication parameters for a networked operation?

Configure the communication parameters by setting Pr. 331 to Pr. 336 for baud rate, station number, and communication protocol as per your network requirements.

What is the procedure to replace the cooling fan in the FR-A800 inverter?

Turn off the power supply and disconnect all cables. Remove the inverter cover and unscrew the fan unit. Replace with a new fan, ensuring it's securely mounted, then reassemble the cover and reconnect the power.

How can I adjust the carrier frequency of the inverter?

To adjust the carrier frequency, set parameter Pr. 72. Note that increasing the carrier frequency can reduce noise but may increase the inverter's temperature.

How do I access the inverter's diagnostic history to review past faults?

Access the diagnostic history by navigating to the inverter's fault history menu. The display will show recent fault codes and occurrences, which can be used for troubleshooting.