Contents

Safety Instructions
About processing of waste
COMPLIANCE WITH EC DIRECTIVES
CONFORMANCE WITH UL/C-UL STANDARD
CONTENTS
1 FUNCTIONS AND CONFIGURATION
- 1.1 Overview
- 1.2 Control block diagram
- 1.3 Specification list
- 1.4 Model name
- 1.5 System configuration
2 LINEAR SCALES
- 2.1 Compatible linear scale list
  - 2.1.1 Mitutoyo make linear scales (ABS type)
  - 2.1.2 Heidenhain make linear encoder (linear scale) (ABS type) Scheduled to be compatible
  - 2.1.3 Renishaw make linear encoders (linear scales) (INC type)
  - 2.1.4 Sony precision technology make linear encoders (linear scales) (INC type)
- 2.2 A B Z-phase differential input interface unit specifications
3 SIGNALS AND WIRING
- 3.1 Standard connection examples of full closed control servo amplifier control signals
- 3.2 Signal terminal explanation
- 3.3 About power-on
4 OPERATION AND FUNCTIONS
- 4.1 Startup
  - 4.1.1 Startup procedure
  - 4.1.2 Selection of full closed function
  - 4.1.3 Selection of full closed encoder communication system
  - 4.1.4 Setting of full closed encoder polarity
  - 4.1.5 Setting of full closed encoder electronic gear
  - 4.1.6 Confirmation of full closed encoder position data
  - 4.1.7 Setting of dual feedback switching filter
- 4.2 Home position return operation
  - 4.2.1 General precautions
  - 4.2.2 Full closed encoder types and home position return methods
- 4.3 Operation from controller
  - 4.3.1 Operation from controller
  - 4.3.2 Controller setting
- 4.4 Functions
  - 4.4.1 Full closed control error detection
  - 4.4.2 Auto tuning function
  - 4.4.3 Machine analyzer function
  - 4.4.4 Test operation
- 4.5 Absolute position detection system
- 4.6 About the MR Configurator
  - 4.6.1 When current version of MR Configurator (MRZJW3-SETUP121 to -SETUP151 S/W: E0 version) is used
  - 4.6.2 When full closed compatible MR Configurator (MRZJW3-SETUP151 S/W: E1 version or later) is used
5 PARAMETERS
- 5.1 Parameter list
6 TROUBLESHOOTING
- 6.1 Alarm list
- 6.2 Scale error (AL. 2A) details classified by linear scale manufacturer
7 OPTIONS AND AUXILIARY EQUIPMENT
- 7.1 CN2 wiring option cable (MR-J2SCLCBL02M-P-H)
REVISIONS

Mitsubishi Electric MRJ2S BPY096, MRJ2S BS096 5.7kW Instruction Manual

Mitsubishi Electric MRJ2S BPY096, MRJ2S BS096 5.7kW manual cover

Pages 91

Year 2007

Language(s)

of 91

Mitsubishi Electric MRJ2S BPY096, MRJ2S BS096 5.7kW Specification

The Mitsubishi Electric MRJ2S BPY096 and MRJ2S BS096 are advanced servo amplifiers designed to deliver high performance for various industrial automation applications. These models, both supporting a power output of 5.7kW, are part of the Mitsubishi MELSERVO-J2-Super series, which is renowned for its precision, reliability, and versatility in motion control. They incorporate advanced features such as auto-tuning, real-time adaptive control, and high-speed communication, ensuring seamless integration into complex systems. The MRJ2S BPY096 and MRJ2S BS096 are equipped with a high-resolution encoder, offering enhanced feedback for precise positioning and speed control. Their compact design allows for easy installation in constrained spaces, while the robust construction ensures durability and long-term operation under demanding conditions. The amplifiers support multiple input and output interfaces, making them compatible with a wide range of motors and controllers. Additionally, they feature Mitsubishi's proprietary algorithms for improved efficiency and reduced energy consumption. Safety is a priority, with built-in functions such as overcurrent, overvoltage, and overheating protection, safeguarding both the equipment and operators. These models are suitable for a variety of applications including CNC machinery, robotics, and automated assembly lines, providing optimal performance and flexibility to meet the dynamic needs of modern manufacturing environments. The MRJ2S series is also known for its user-friendly interface, which simplifies setup and monitoring, minimizing downtime and maximizing productivity. Overall, the Mitsubishi Electric MRJ2S BPY096 and MRJ2S BS096 servo amplifiers represent a robust solution for achieving high precision and efficiency in automated systems.

Mitsubishi Electric MRJ2S BPY096, MRJ2S BS096 5.7kW F.A.Q.

What is the recommended maintenance schedule for the Mitsubishi Electric MRJ2S-BPY096 motor?

Regular maintenance should be carried out every 6 months, including inspection of connections, cleaning of the motor housing, and checking for unusual noise or vibration.

How can I troubleshoot an overheating issue in the MRJ2S-BPY096 motor?

Ensure adequate ventilation, check for overloading conditions, and verify that the cooling fan is operating properly. Additionally, inspect for any blockages in airflow.

What are the steps to reset a fault on the Mitsubishi Electric MRJ2S-BS096 drive?

To reset a fault, first resolve the underlying issue, then power cycle the drive by turning it off and on again. Use the control panel or software interface if further reset is needed.

Can the MRJ2S-BPY096 be connected to a PLC system for automation?

Yes, the MRJ2S-BPY096 can be integrated with a PLC system using the appropriate communication protocols such as Modbus or CC-Link.

What should I do if the MRJ2S-BS096 motor does not start?

Verify power supply connections, check for any active fault codes, and ensure that the start command is correctly issued from the control system.

How do I perform a firmware update on the MRJ2S-BPY096?

Download the latest firmware from Mitsubishi Electric's official website, connect the drive to a computer via RS-485 or USB, and use the provided software to update.

What kind of lubrication is needed for the MRJ2S-BS096 motor?

The MRJ2S-BS096 motor is generally maintenance-free in terms of lubrication. However, check the bearings periodically and use a lithium-based grease if any signs of wear are detected.

How can I improve the energy efficiency of the MRJ2S-BPY096 motor?

To improve energy efficiency, ensure the motor is operating at optimal load, utilize variable frequency drives for speed control, and conduct regular maintenance to prevent losses.

What safety precautions should be taken during maintenance of the MRJ2S-BS096?

Always disconnect power before performing maintenance, use appropriate personal protective equipment, and follow the lockout/tagout procedures to prevent accidental start-up.

How can I diagnose vibration issues in the MRJ2S-BPY096 motor?

Check for misalignment, imbalance, or mechanical looseness. Use a vibration analyzer to pinpoint the source and severity of the problem.