Contents

This section is specifically about safety matters
SAFETY INSTRUCTIONS
CONTENTS
1. OUTLINE
- 1.1 PRECAUTIONS FOR OPERATION
  - 1.1.1 Pre-operation Procedure
  - 1.1.2 Precautions for Handling the Inverter
- 1.2 STRUCTURE
  - 1.2.1 Structure
  - 1.2.2 Removal and Reinstallation of the Front Cover
  - 1.2.3 Removal and Reinstallation of the Parameter Unit
  - 1.2.4 Removal and Reinstallation of the Accessory Cover
- 1.3 INSTALLATION AND WIRING
  - 1.3.1 Operating Environmental Conditions
  - 1.3.2 Direction and Clearance
  - 1.3.3 Wiring Instructions
  - 1.3.4 Design Information to be Checked
  - 1.3.5 Wiring of the Main Circuit
  - 1.3.6 Wiring of the Control Circuit
- 1.4 PARAMETER UNIT
  - 1.4.1 Structure of the Parameter Unit
  - 1.4.2 Overview of the Parameter Unit Functions
  - 1.4.3 Precautions for Using the Parameter Unit
2. OPERATION
- 2.1 OPERATION
  - 2.1.1 Instruments and Parts to be Prepared for Operation
  - 2.1.2 Pre-operation Settings
  - 2.1.3 Operation Mode
  - 2.1.4 Selection of the Operation Mode
  - 2.1.5 Operation Mode, Command and Status Indications
  - 2.1.6 External Operation Mode (Operation using the external input signals) <Speed control>
  - 2.1.7 PU Operation Mode (Operation using the PU)
- 2.2 CONTROL MODES
  - 2.2.1 Speed control
  - 2.2.2 Torque control
3. PARAMETERS
- 3.1 MONITORING FUNCTION
  - 3.1.1 SHIFT Operation Sequence on the PU Main Monitor
  - 3.1.2 Selecting the Other Monitor Item in the Selective Monitoring Mode
- 3.2 HELP FUNCTION
  - 3.2.1 Help Function Menu
  - 3.2.2 Definitions of the Help Function Displays
  - 3.2.3 Help Function Guide
- 3.3 SETTING AND CHANGING THE VALUES IN THE PARAMETERS
- 3.4 PARAMETER LIST
- 3.5 SETTING OF PARAMETERS TO IMPROVE THE CORRESPONDING OPERATIONAL FUNCTIONS
  - [Parameters]
    - [1] to [6] "Maximum (minimum) setting, multi-speed setting"
    - [7] to [9] "Acceleration/deceleration time, acceleration/deceleration reference speed, electronic thermal overload protection"
    - [10] to [12] "DC dynamic brake operation"
    - [13] "Starting speed"
    - [14] "Control mode"
    - [15] to [16] "Jog speed setting"
    - [17] "Input terminal assignment"
    - [18] to [22] "S-pattern acceleration/deceleration, acceleration/deceleration pattern, second multi-function input selection"
    - [23] to [29] "Thermal protector input, multi-speed compensation selection"
    - [30] "Regenerative brake selection, regenerative brake duty"
    - [31] to [32] "Speed deviation, overspeed detection level"
    - [33] to [38] "Torque control level"
    - [33] to [39] "Torque detection"
    - [40] "Output terminal assignment"
    - [41] to [43] "Up-to-speed sensitivity, speed detection, low-speed detection"
    - [44] to [49] "Second acceleration/deceleration, torque boost, base frequency"
    - [51] to [58] "Display data, monitoring reference"
    - [59] to [61] "Language switching, coasting time for automatic restart after instantaneous power failure"
    - [62] to [63] "Pre-excitation selection, torque command selection"
    - [64] to [66] "Electronic thermal overload protection, base frequency, motor capacity, number of motor poles, rated motor ......"
    - [67] to [68] "Open motor circuit detection"
    - [69] to [72] "Applied motor, PWM frequency"
    - [73] "Speed setting signal"
    - [74] "Torque characteristic selection"
    - [75] "PU stop key selection"
    - [76] "Alarm definition"
    - [77] to [79] "Parameter write disable selection, reverse rotation prevention selection, operation mode selection"
    - [80] to [82], [90] to [92] "Speed control P gain, speed control I gain, speed setting filter"
    - [83] to [86], [93] to [96] "Speed detection filter, torque control P gain, torque control I gain, torque setting filter"
    - [87], [88], [97], [154] "Torque detection filter, droop gain, droop filter time constant"
    - [89], [98], [99] "OLT level setting"
    - [103] to [106] "Torque bias selection, torque bias, torque bias filter, torque bias operation time, torque bias balance ......."
    - [147] to [155] "Secondary resistance compensation selection, speed indication"
    - [156] to [159] "PLG rotation direction, excitation ratio"
    - [900] to [903] "Terminal calibration, Speed setting bias (gain)"
    - [904] to [905] "Torque setting third bias (gain)"
- 3.6 INVERTER RESET
4. FUNCTIONS
- 4.1 CALIBRATION OF THE METER (SPEED METER)
  - 4.1.1 Calibration of the DA1 and AG1 Output
  - 4.1.2 Calibration of the DA2 and AG1 Output
- 4.2 ADJUSTMENT OF THE SPEED SETTING SIGNALS "BIAS" AND "GAIN"
5. PROTECTIVE FUNCTIONS
- 5.1 ALARMS
  - 5.1.1 Alarms
  - 5.1.2 Correlation between Digital and Actual Characters
  - 5.1.3 Alarm History (History of alarm definitions)
  - 5.1.4 Erasing the Alarm History (History of alarm definitions)
- 5.2 TROUBLESHOOTING
  - 5.2.1 Checking the Parameter Unit Display
  - 5.2.2 Temporary Measures for PLG Fault
  - 5.2.3 Faults and Check Points
- 5.3 MAINTENANCE AND INSPECTION
  - 5.3.1 Precautions for Maintenance and Inspection
  - 5.3.2 Check Items
  - 5.3.3 Replacement of Parts
  - 5.3.4 Measurement of Main Circuit Voltages, Currents and Powers
6. PRECAUTIONS FOR SELECTION
- 6.1 PRECAUTIONS FOR SELECTING PERIPHERAL DEVICES
  - 6.1.1 Measures Against Noises
  - 6.1.2 Leakage Current
  - 6.1.3 Selecting the Rated Sensitivity Current for the Earth Leakage Circuit Breaker
  - 6.1.4 Power Supply Harmonics
  - 6.1.5 Power harmonic guidelines
  - 6.1.6 Peripheral Device List
7. SPECIFICATIONS
- 7.1 SPECIFICATIONS
  - 7.1.1 Standard Specifications
  - 7.1.2 Connection Diagrams
  - 7.1.3 Terminals
  - 7.1.4 Terminal Block Layout
  - 7.1.5 Outline Drawings
  - 7.1.6 Panel Cutting Dimension Diagrams (For using the heat sink outside mounting attachment)
  - 7.1.7 FR-PU02V Parameter Unit Dimension Diagram
  - 7.1.8 Vector Control Inverter Motor Outline Drawings
  - 7.1.9 Motors With PLG (SF-JR[4P])
  - 7.1.10 Torque Characteristics
- 7.2 OPTIONS
  - 7.2.1 Option List
  - 7.2.2 Inboard Dedicated Options
  - 7.2.3 External Dedicated Options
INSTRUCTIONS FOR COMPLIANCE WITH THE EUROPEAN DIRECTIVES
INSTRUCTIONS FOR COMPLIANCE WITH THE UL STANDARD
REVISIONS

Mitsubishi Electric FR V200 Instruction Manual

Mitsubishi Electric FR V200 manual cover

Pages 197

Year 1998

Language(s)

of 197

Mitsubishi Electric FR V200 Specification

The Mitsubishi Electric FR V200 is a versatile variable frequency drive designed for precise motor control applications. It is engineered to deliver optimal performance in a range of industrial environments, offering robust functionality and enhanced efficiency. The drive supports a wide power range, accommodating both small and large-scale operations with ease. It features advanced speed control capabilities, allowing for precise adjustments that improve process accuracy and energy efficiency. The FR V200 is equipped with multiple control modes, including V/F, vector control, and advanced magnetic flux vector control, providing flexibility for different application needs.

The drive includes a built-in PID controller, which facilitates seamless process automation by maintaining desired setpoints without external devices. It also supports various communication protocols, such as Modbus and optional network cards, ensuring easy integration into existing systems. The FR V200 is designed with user-friendliness in mind, featuring a straightforward interface and intuitive programming software that simplifies setup and operation. It incorporates protective functions, including overcurrent and overvoltage protection, to enhance system reliability and safeguard connected equipment.

Energy-saving features, such as automatic energy optimization and regenerative braking, contribute to reduced operational costs. The compact design of the FR V200 allows for easy installation in space-constrained environments, while its robust construction ensures durability under demanding conditions. Mitsubishi Electric's commitment to quality and innovation is evident in the FR V200, making it a reliable choice for industries seeking efficient motor control solutions.

Mitsubishi Electric FR V200 F.A.Q.

How do I perform a factory reset on the Mitsubishi Electric FR V200?

To perform a factory reset on the FR V200, navigate to the parameter settings, find the reset parameter, and set it to '1'. This will restore all parameters to their original factory settings. Ensure you have a backup of custom settings before proceeding.

What are the common error codes on the Mitsubishi FR V200 and how can I troubleshoot them?

Common error codes include E.OC1 (overcurrent during acceleration), E.OC2 (overcurrent during deceleration), and E.OC3 (overcurrent during steady operation). Troubleshooting involves checking motor connections, verifying load conditions, and ensuring the drive is not overloaded.

How can I adjust the acceleration and deceleration times on the FR V200?

To adjust acceleration and deceleration times, access the parameter settings and modify the acceleration time (Pr.7) and deceleration time (Pr.8) parameters. Set the desired time in seconds for smoother starts and stops.

What maintenance steps should be regularly performed on the FR V200?

Regular maintenance includes inspecting the cooling fans and heat sinks for dust buildup, checking electrical connections for signs of wear or corrosion, and ensuring the environmental conditions meet the drive's specifications.

How do I connect and configure the FR V200 with an external PLC?

To connect the FR V200 with an external PLC, use the appropriate communication interface (e.g., RS485). Configure communication parameters such as baud rate and data bits to match the PLC settings. Ensure the correct protocol, such as Modbus, is selected.

Can the FR V200 be controlled remotely and how is it set up?

Yes, the FR V200 can be controlled remotely. Set up involves configuring the control terminals for remote operation and setting the operation mode parameter to allow external commands. Refer to the manual for terminal assignments.

What steps should be taken if the FR V200 does not start?

Check power supply connections, ensure the run command is correctly given, verify that all safety interlocks are satisfied, and inspect for any error codes displayed. Resolve any identified issues before attempting to restart.

How can I ensure the FR V200 is energy efficient?

To optimize energy efficiency, use the energy-saving mode parameter, ensure the drive is properly sized for the application, and adjust motor speed to match the load requirements. Regular maintenance also helps in maintaining efficiency.

What is the procedure to update firmware on the FR V200?

Firmware updates are typically not user-performed on the FR V200. Consult Mitsubishi Electric support or an authorized service provider for guidance on firmware updates.

How do I set up the FR V200 for multi-speed operation?

To set up multi-speed operation, configure the multi-speed parameters (Pr.15 - Pr.20) with the desired speeds. Assign the corresponding multi-speed selection terminals and ensure they are properly wired for operation.