John Deere 688 Operator's Manual

Ensure the chopper is on a level surface. Align the harvesting unit with the chopper's feederhouse, connect the drive shafts securely, and lock the latches. Refer to the user manual for detailed steps and safety precautions.
Regular maintenance includes checking and lubricating moving parts, inspecting knives and shear bars for wear, cleaning the intake area, and verifying hydraulic and electrical connections. Follow the maintenance schedule in the operator's manual.
Check for dull or damaged knives and shear bars. Ensure they are sharp and properly adjusted. Also, inspect the feed rolls for any obstruction or damage. Clean any debris that might be affecting performance.
Inspect hydraulic hoses and connections for leaks or damage. Check the hydraulic fluid level and quality. If issues persist, consult the hydraulic circuit diagrams in the service manual for diagnostic procedures.
Clean the unit thoroughly to remove crop residues and dirt. Lubricate all moving parts, check for any needed repairs, and store in a dry, sheltered location to prevent rust and damage.
Adjust the cutting height by raising or lowering the skid shoes. Ensure the unit is level and the adjustments match your crop requirements. Refer to the user manual for specific adjustment procedures.
Excessive vibration can be caused by imbalanced or damaged components, such as knives or feed rolls. Check for loose bolts and ensure all parts are properly aligned and secured.
Ensure the machine is turned off and secure. Remove the bolts holding the knives in place, replace with new knives, and tighten the bolts to the specified torque. Always wear safety gloves and follow the replacement guidelines in the manual.
Inspect the feed roll for wear or obstructions. Check the roll tension and adjust if necessary. Ensure the roll is clean and free from debris that could impede crop flow.
Signs include uneven cuts, excessive wear on the knives, and increased power consumption. Inspect the shear bar for wear and adjust or replace it as needed, following the guidelines in the service manual.