John Deere 490plus Operator's Manual

The recommended maintenance schedule includes daily visual inspections, weekly lubrication of moving parts, and monthly checks of belts and hydraulic systems. Seasonal maintenance should include a thorough cleaning and inspection of all components.
If the unit is not starting, check the battery connections for corrosion, ensure the fuel system is functioning properly, and inspect the starter and ignition switch for any faults. Refer to the user manual for detailed troubleshooting steps.
Use only John Deere HY-GARD hydraulic fluid or an equivalent that meets the JDM J20C specification to ensure optimal performance and longevity of the hydraulic system.
To adjust the cutting height, locate the height adjustment levers on the unit. Adjust them to the desired height settings according to the crop and field conditions, ensuring both sides are set equally for an even cut.
Inspect the cutting blades for wear or damage and sharpen or replace them if necessary. Check for any obstructions in the feed system and ensure the drive belts are properly tensioned and not worn.
The air filter should be inspected every 100 hours of operation and replaced if it appears dirty or clogged. Regular replacement ensures optimal engine performance and efficiency.
Common signs include slow operation, unusual noises, or leaks from the hydraulic components. If any of these occur, check for proper fluid levels and inspect hoses and connections for leaks or damage.
Refer to the operator's manual for specific calibration settings for different crops. Adjust the rotor speed, concave clearance, and feed rate according to the crop type and moisture content for optimal performance.
Inspect and clean all components, lubricate moving parts, drain fuel and hydraulic fluids, and store the unit in a dry, sheltered location. Cover the machine to protect it from dust and pests.
To improve fuel efficiency, ensure regular maintenance is performed, including air filter and fuel system checks. Use the correct settings for the specific crop and avoid excessive idling.