John Deere 1420, 1435 and 1445 v2 Operator's Manual
en
OMTCU15665 C2
JOHN DEERE WORLDWIDE COMMERCIAL & CONSUMER
EQUIPMENT DIVISION
TCU15665
C2
Front Mower 1435, 1445, 1565
OPERATORS MANUAL
Export Version Litho in U.S.A.
!O MT CU 15 66 5_ _C 2!
!D CY !
Introduction
INTRODUCTION Introduction
Thank You for Purchasing a John Deere Product We appreciate your business and wish you many years of safe and satisfied use of your machine.
Using Your Operators Manual
This manual is an important part of your machine and should remain with the machine when you sell it.
Reading your operators manual will help you and others avoid personal injury or damage to the machine. Information given in this manual will provide the operator with the safest and most effective use of the machine. Knowing how to operate this machine safely and correctly will allow you to train others who may operate this machine.
This manual and safety signs on your machine may also be available in other languages (see your John Deere dealer to order).
Sections in your operators manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely. You can also use this manual to answer any specific operating or servicing questions. A convenient index located at the end of this book will help you to find needed information quickly.
The machine shown in this manual may differ slightly from your machine, but will be similar enough to help you understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by facing in the direction the machine will travel when going forward. When you see a broken line arrow (------>), the item referred to is hidden from view.
Before delivering this machine, your dealer performed a pre-delivery inspection to ensure best performance.
Machine Use
This machine is designed solely for use in customary lawn mowing operations, for park and amenity area maintenance and for winter work. Use in any other way is considered as contrary to the intended use.
The manufacturer accepts no liability for damage or injury resulting from this misuse, and these risks must be borne solely by the user. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements for the intended use.
This machine should be operated, serviced and repaired only by persons familiar with all its particular characteristics
and acquainted with the relevant safety rules (accident prevention). The accident prevention regulations, all other generally recognized regulations on safety and occupational medicine and the road traffic regulations must be observed at all times.
Setting fuel delivery beyond published factory specifications or otherwise overpowering will result in loss of warranty protection for this machine.
Any arbitrary modifications carried out on this machine will relieve the manufacturer of all liability for any resulting damage or injury.
Special Messages
Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.
NOTE: General information is given throughout the manual that may help the operator in the operation or service of the machine.
c CAUTION: Avoid injury! This symbol and text highlight potential hazards or death to the operator or bystanders that may occur if the hazards or procedures are ignored.
IMPORTANT: Avoid damage! This text is used to tell the operator of actions or conditions that might result in damage to the machine.
Product Identification
PRODUCT IDENTIFICATION Product Identification
Record Identification Numbers Front Mower
1435 PIN (TC1435D020001 - )
1445 PIN (TC1445D020001 - )
1565 PIN (TC1565D010001 - )
If you need to contact an Authorized Service Center for information on servicing, always provide the product model and identification numbers.
You will need to locate the identification numbers for the product. Record the information in the spaces provided below.
DATE OF PURCHASE:
_________________________________________
DEALER NAME:
_________________________________________
DEALER PHONE:
_________________________________________
MX7053
PRODUCT IDENTIFICATION NUMBER (A):
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
MX7086
ENGINE SERIAL NUMBER (B):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
A
B
Table of Contents
TABLE OF CONTENTS
All information, illustrations and specifications in this manual are based on the latest information at the time of
publication. The right is reserved to make changes at any time without
notice.
COPYRIGHT 2002 Deere & Co.
John Deere Worldwide Commercial and Consumer Equipment Division
All rights reserved Previous Editions
COPYRIGHT 2000
OMTCU15665 C2 - English
Table of Contents
Safety .....................................................................................................................................................................................1
Operating Machine .................................................................................................................................................................9
Replacement Parts ...............................................................................................................................................................24
Service Intervals...................................................................................................................................................................25
Service Lubrication...............................................................................................................................................................26
Service Engine .....................................................................................................................................................................29
Service Transmission............................................................................................................................................................42
Service Steering & Brakes....................................................................................................................................................46
Service Electrical..................................................................................................................................................................49
Service Miscellaneous..........................................................................................................................................................53
Troubleshooting ....................................................................................................................................................................58
Storage .................................................................................................................................................................................60
Assembly ..............................................................................................................................................................................63
Specifications .......................................................................................................................................................................65
Index.....................................................................................................................................................................................68
Safety - 1
SAFETY Safety
Pictorial Safety Signs
Safety-Alert Symbol
At several important places on this machine safety signs are affixed intended to signify potential danger. The hazard is identified by a pictorial in a warning triangle. An adjacent pictorial provides information how to avoid personal injury. These safety signs, their placement on the machine and a brief explanatory text are shown in this Safety section.
Avoid Injury From Battery Gases and Acids
M133159 MX4471
Batteries contain explosive gases and sulfuric acid. Use extreme caution when handling battery.
WARNING
TCU13555 MX4471
Stay clear of hot surfaces.
WARNING
TCU13518 MX4171
Avoid Quick Stops
Move very slowly when attachment is removed
Keep attachment low when transporting
Reduce speed on slopes
Safety - 2
SAFETY
CAUTION
TCU13520 TCU13563 MX4171
Help Avoid Injury
Operator training required
Read operators manual
Know all controls
Keep shields in place
Maintain all safety devices
Look behind before backing
Keep children and others away
Stay clear of power driven parts
Do not operate where machine could tip
Never carry riders
Roll-over protection structure (ROPS) should be raised unless prohibited by low clearance operation
Use seat belts unless ROPS is in lowered position
Before leaving machine:
Lower attachment to ground
Stop engine
Lock the park brake
Remove key
WARNING
TCU13892 MX4171
Avoid Crushing
Keep Rollover Protective Structure fully extended
Do not jump if machine tips
Use seat belt
When structure must be down
Do not use seat belt
Drive with extra care
CAUTION
TCU13553 MX4471
To Maintain Steering Control And Stability
See operators manual for ballasting recommendations
Safety - 3
SAFETY
CE Certification and Specifications Labels
TCU13521 TCU15322 TCU16073
A - 1435 Front Mower B - 1445 Front Mower C - 1565 Front Mower
This label on your tractor indicates that this model has been certified and is in compliance with European Directive 98/37/EEC (89/392EEC) Standards.
Operator Training Required
The owner of the machine is responsible for training the users and mechanics of the machine.
The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, or property.
Do not allow operation or service of the machine by children or untrained adults.
Read the operators manual and study the safety and operation sections before operating the machine.
If the operator of the machine cannot read or understand this manual, it is the machines owner responsibility to explain this material to the operator. This publication is available in other languages.
Operate the machine in an open, unobstructed area under the direction of an experienced operator.
Learn the use of all controls.
Operator experience is required to learn the moving, stopping, turning and other operating characteristics of the machine.
Operating Safely
MIF
Inspect machine before you operate. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate.
Check before each use that operator presence controls are functioning correctly. Test safety systems. Do not operate unless they are functioning correctly.
Do not change the engine governor setting or overspeed the engine.
Always wear seat belt if machine has a standard ROPS or a folding ROPS in the upright position.
Check brake action before you operate. Adjust or service brakes as necessary.
Stop machine if anyone enters the area.
Never raise mower decks when blades are running.
If you hit an object, stop and inspect the machine. Make repairs before you operate. Keep machine and attachments properly maintained and in good working order.
Do not leave machine unattended when it is running.
Only operate during daylight or with good artificial light.
Slow down and be careful of traffic when operating near
[ ]
3000 min-1
786 kg
16.5 kW
[ ]
3000 min-1
809 kg
19.8 kW
[ ]
3000 min-1
860 kg
27.1 kW
A
B
B
Safety - 4
SAFETY
or crossing roadways. Stop blades before crossing roads or sidewalks. Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Be aware of the mower discharge direction and make sure that no one is in the path of the discharge direction.
Use only accessories and attachments approved by the manufacturer of the machine.
Wear Appropriate Clothing
MIF
Wear close fitting clothing and safety equipment appropriate for the job.
Always wear safety goggles or safety glasses with side shields when operating the mower
Wear a suitable protective device such as earplugs. Loud noise can cause impairment or loss of hearing.
Do not wear radio or music headphones. Safe service and operation requires your full attention.
Checking Mowing Area
MIF
Clear mowing area of objects that might be thrown. Keep people and pets out of mowing area.
Study mowing area. Set up a safe mowing pattern. Do not mow where traction or stability is doubtful.
Test drive area with mower lowered but not running. Slow down when you travel over rough ground.
Avoid Tipping
MX0490
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death.
Do not drive where machine could slip or tip.
Stay alert for holes and other hidden hazards in the terrain.
Keep away from drop-offs, ditches, and embankments.
Slow down before you make a sharp turn or operate on a slope. On gear models, choose a low gear so that shifting and stopping will not be necessary while on the slope.
Limit loads to those you can safely control. Use only approved hitches when pulling loads or using heavy equipment. Use counterweights or wheel weights as required in this manual or your attachment manual.
Transport machine with decks lowered to improve stability.
Drive machine very slowly and avoid quick stops when attachment is removed.
Drive up and down a hill - not across. If necessary, turn slowly and in the downhill direction. On gear models, do not shift to neutral and coast downhill.
Do not stop when going up hill or down hill. If machine stops going up hill, disengage mower blades and back down slowly.
Mowing when grass is wet can cause reduced traction and sliding.
Safety - 5
SAFETY
Keep Riders Off
MX7036
Only allow the operator on the machine. Keep riders off.
Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury.
Riders obstruct the operators view resulting in the machine being operated in an unsafe manner.
Tire Safety
MIF
Explosive separation of a tire and rim parts can cause serious injury or death:
Do not attempt to mount a tire without the proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.
Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
Rotating Blades are Dangerous
Help Prevent Serious Or Fatal Accidents:
MIF
Rotating blades can cut off arms and legs.
Keep hands, feet and clothing away from attachment when engine is running.
Be alert at all times, drive forward carefully. People, especially children can move quickly into the mowing area before you know it.
Before backing up, shut off PTO and look down and behind the machine carefully, especially for children.
Do not operate attachment in reverse.
Turn off attachment when not being used.
Do not operate machine if you are under the influence of drugs or alcohol.
Park machine safely before inspecting or unplugging attachment.
Safety - 6
SAFETY
Protect Children:
M73468b, M73468a
Never assume that children will remain where you last saw them. Children are attracted to machine activity, stay alert to the presence of children.
Keep children out of the area when you are operating. Turn the machine off if a child enters the area.
Use extra care when you come to blind corners, shrubs, trees, or other objects that may block your vision.
Do not let children or an untrained person operate the machine.
Do not carry or let children ride on machine or any attachment. Do not tow children in a cart or trailer.
Stay Clear of Rotating Drive Lines
MIF
Entanglement in rotating drive line can cause serious injury or death.
Wear close fitting clothing.
Stop the engine and be sure PTO drive line is stopped before getting near it.
Parking Safely
1. Stop machine on a level surface, not on a slope.
2. Turn off PTO switch.
3. Lower attachments to the ground.
4. Lock the park brake.
5. Stop the engine.
6. Remove the key.
7. Wait for engine and all moving parts to stop before you leave the operators seat.
Practice Safe Maintenance
MIF
Only qualified, trained adults should service this machine.
Understand service procedure before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is moving. Keep safety devices in place and in working condition. Keep hardware tight.
Keep hands, feet, clothing, jewelry, and long hair away from any moving parts, to prevent them from getting caught.
Lower attachments to the ground before servicing machine. Disengage all power and stop the engine. Lock park brake and remove the key. Let machine cool.
Disconnect battery or remove spark plug wire before making any repairs.
Before servicing machine, carefully release pressure from components with stored energy such as hydraulic components.
Keep all nuts and bolts tightened, especially blade
Safety - 7
SAFETY
attachment bolts.
Securely support any machine elements that must be raised for service work. Lock service latches before working on machine with raised attachments.
Never run engine unless park brake is locked.
Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Replace all worn or damaged safety and instruction decals.
To prevent fires, remove any buildup of grease, oil, or debris from the machine, especially the engine compartment.
Charge batteries in an open, well-ventilated area, away from sparks. Unplug battery charger before connecting or disconnecting from the battery. Wear protective clothing and use insulated tools.
Do not modify machine or safety devices. Unauthorized modifications may impair its function and safety.
Do not wear radio or music headphones while servicing the machine. Safe service requires your full attention.
Handling Fuel Safely
Fuel and fuel vapors are highly flammable and explosive:
MIF
DO NOT refuel machine while you smoke, when machine is near an open flame or sparks, or when engine is running. STOP engine and allow to cool before filling.
Never remove the fuel cap or add fuel with the engine running.
Never fill fuel tank or drain fuel from a machine in an enclosed area. Fill fuel tank outdoors.
Prevent fires. Clean up spilled fuel immediately.
Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark.
Prevent fire and explosion caused by static electric discharge. Use only non-metal, portable fuel containers approved by the Underwriters Laboratory (U.L.) or the
American Society for Testing & Materials (ASTM). If using a funnel, make sure it is plastic and has no screen or filter.
Static electric discharge can ignite gasoline vapors in an ungrounded fuel container. Remove the fuel container from the bed of a vehicle or the trunk of a car and place on the ground away from the vehicle before filling. Keep nozzle in contact with container opening while filling.
MIF
When practical, remove equipment from trailers or truck beds and refuel them on the ground. If this is not possible, use a portable, plastic fuel container to refuel equipment on a truck bed or trailer.
For gasoline engines, do not use gasoline containing methanol. Methanol in harmful to your health and to the environment.
Avoid High Pressure Fluids
MIF
Hydraulic hoses and lines can fail due to physical damage, kinks, age, and exposure. Check hoses and lines regularly. Replace damaged hoses and lines.
Hydraulic fluid connections can loosen due to physical damage and vibration. Check connections regularly. Tighten loose connections.
Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving
Safety - 8
SAFETY
pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. Information may be obtained in the United States and Canada only by calling 1-800-822-8262.
Prevent Fires
MIF
Never remove fuel cap, or add fuel with engine running or hot. Allow engine to cool for several minutes.
Never store equipment with fuel in the tank inside a building where fumes may reach an open flame or spark.
Allow engine to cool before storing in any enclosure.
To reduce fire hazard, keep engine free of grass, leaves, or excessive grease.
Handling Waste Product and Chemicals
MIF
Waste products, such as, used oil, fuel, coolant, brake fluid, and batteries, can harm the environment and people:
DO NOT use beverage containers for waste fluids - someone may drink from them.
See your local Recycling Center or John Deere dealer to learn how to recycle or get rid of waste products.
A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that product.
Operating Machine - 9
OPERATING MACHINE Operating Machine
Daily Operating Checklist Test safety systems.
Check tire pressure.
Check fuel level.
Check engine, transaxle, and 4WD oil levels.
Remove debris from machine and attachment.
Clean air intake screen.
Check area below machine for leaks.
Check air restriction indicator.
Check engine coolant level.
Remove debris from radiator, oil cooler, and alternator.
Check brakes and forward and reverse pedals.
Avoid Damage to Plastic and Painted Surfaces
Do not wipe plastic parts unless rinsed first. Using a dry cloth may cause scratches.
Insect repellent spray may damage plastic and painted surfaces. Do not spray insect repellent near machine.
Be careful not to spill fuel on machine. Fuel may damage surface. Wipe up spilled fuel immediately.
Operator Station Controls
MX4473A
A - Throttle Lever
MX10659
A - Battery Discharge Lamp B - Engine Oil Pressure Lamp C - Engine Coolant Temperature Lamp D - Hydraulic Oil Temperature Lamp (Not Used) E - Engine Manifold Heater Lamp (Diesel Only) F - Work Lamp Indicator G - Material Collection System Lamp H - Power Take-Off Indicator Lamp
MX10662A
A - Work Lamp Switch B - Key Switch C - Key
A
A DCB
E F G H
A
B
C
Operating Machine - 10
OPERATING MACHINE
MX10660
A - Steering Column Tilt Lock Lever
MX10661
A - Left Turn Brake Pedal B - Right Turn Brake Pedal C - Turn Brake Pedal Lock (1565 only) D - Differential Lock Pedal
MX4474
A - Park Brake Lock Lever B - Master Brake Pedal C - Forward Pedal D - Reverse Pedal
MX4477
A - Folding Armrests B - Seat Belt Latch C - Seat Belt Buckle D - Seat Spring Adjustment Knob E - Seat Spring Weight Indicator F - Fuel Gauge G - Storage Compartment H - Seat Adjustment Lever
A
C
A
B
D
A
C B
D
A
B
D
E
C
F
G H
Operating Machine - 11
OPERATING MACHINE
MX4483
A - Attachment Lift Lever B - PTO Knob
MX10663
A - 4WD Control Lever (1565 Model) B - Two-Speed Transaxle Shift Lever (1565 Model)
MX7003
A - 4WD Control Lever (1435, 1445 Models)
MX4478
A - Seat Height Adjustment Lever
Miscellaneous Controls
MX4498
A - Fuel Shutoff Valve B - Fuel Filter/Water Separator
A
B
A
B
A
A
A
B
Operating Machine - 12
OPERATING MACHINE
MX10673
A - 12Volt DC Power Outlet
Testing Safety Systems
MIF
Use the following checkout procedure to check for normal operation of machine.
If there is a malfunction during one of these procedures, Do not operate machine. See your John Deere dealer for service.
Perform these tests in a clear open area. Keep bystanders away.
Testing PTO Switch
1. Sit on the seat. (Seat should spring down slightly so seat switch is actuated.)
2. Lock the park brake.
3. Pull PTO knob up to the on position.
4. Try to start engine.
Result: The starting motor must not engage. If it does, there is a problem with your safety interlock circuit.
5. Unlock the park brake (keep the PTO switch on). Try to start engine.
Result: The starting motor must not engage. If it does, there is a problem with your safety interlock circuit.
Testing Seat and Park Brake Switch
1. Sit on seat. (Seat should spring down slightly so seat switch is actuated.)
2. Push PTO knob down to the off position.
3. Push down master brake pedal.
4. Start engine.
5. Release master brake pedal.
6. Raise up off of seat, but do not get off machine.
Result: Engine should stop. If engine does not stop, there is a problem with your safety interlock circuit.
Testing the Park Brake
1. Stop machine on a 17 slope (30% grade). Stop the engine and lock the park brake.
Result: Park brake must hold the machine stationary. (ANSI standards permit movement of no more that 61cm (24 in.) in one hour.) If machine moves more than that, brakes need to be adjusted. See your John Deere Dealer.
c CAUTION: Avoid injury! Sickness or possible death can result from breathing engine exhaust fumes.
Do not run an engine in an enclosed area without:
An extension connected to the exhaust pipe of the engine directing the fumes out of the area.
Doors and windows open allowing fresh air into the area and getting the exhaust fumes out.
A
Operating Machine - 13
OPERATING MACHINE
Using Proper Ballast
MX7705
Attachments used with this machine may require ballast to prevent tipping and loss of control when the attachment is raised.
Check the attachment operators manual or see your John Deere dealer for ballasting information.
Adjusting Seat
To adjust seat position:
1. Sit on seat.
MX4477
2. Pull seat adjustment lever (A) up, out of locked position.
3. Slide seat forward or rearward to desired position. Operators right heel should be able to rest firmly on the floor in front of the forward and reverse pedals.
4. Release lever.
To adjust seat spring tension:
1. Turn seat spring adjustment knob (B) to adjust seat spring tension while watching weight indicator (C).
2. Match weight of operator to value shown in weight indicator. Seat must spring slightly so that operators presence switch will be actuated, allowing engine to start.
To adjust seat height:
MX4479
1. Pull up on the front of the base of the seat, and the seat height adjustment lever (A), until the seat height lock disengages.
2. Raise or lower the operators seat to desired height. (There are four positions available.)
3. Release the seat height lock lever and continue to move the seat slightly until it latches in place.
B C
A
A
Operating Machine - 14
OPERATING MACHINE
Using Seat Belt
MX7087
1. Sit in seat.
2. Pull out seat belt buckle (A) and stretch across your lap in one non-stop motion.
3. Insert seat belt buckle into latch (B) until it locks.
4. To release seat belt, press red button (C) until buckle comes out of latch.
Adjusting Steering Column
1. Stop machine travel.
MX4476
2. Pull lever (A) outward to release steering column.
3. Push steering wheel forward or rearward to desired position.
4. Push lever back in to lock steering column in place.
Using PTO Knob
NOTE: Starter will not crank if PTO is engaged.
PTO will disengage if engine overheats.
PTO will disengage if master brake pedal is depressed.
MX4483
To turn PTO off, push PTO knob (A) down.
To turn PTO on, pull PTO knob up.
c CAUTION: Avoid injury! Always wear seat belt when operating machine with ROPS in upright position. If ROPS must be folded to operate in a low clearance area, do not use seat belt. Raise ROPS and use seat belt as soon as conditions permit.
c CAUTION: Avoid injury! Attempting to adjust the steering column tilt while the machine is moving may cause the operator to lose control of the machine.
Stop the machine before adjusting the steering wheel.
Lock the steering column in position before driving the machine.
C
B
A
A
A
Operating Machine - 15
OPERATING MACHINE
Using Key Switch
NOTE: Starting motor will engage only if the following conditions exist:
PTO is off.
Master brake pedal is depressed.
MX4480
To turn ignition off, turn the key (A) to the stop position (B).
To turn ignition on, turn key to the run position (C). The beeper will sound, and the following indicator lamps on instrument panel will light:
Engine Oil Pressure Lamp
Battery Discharge Lamp
Engine Manifold Heater Lamp (Diesel Only)
To start engine, turn key to the start position (D). The engine coolant temperature lamp will light. Once engine begins to run, release key switch back to the run position (C).
Using Throttle Lever
MX4473A
Pull the throttle lever (A) to the rear for slow idle. Use this position to start engine and maneuver the mower in confined spaces.
Push throttle lever fully forward to the fast idle position for transporting and mowing.
Opening Engine Cover
1. Park machine safely. (See Parking Safely in the Safety section).
MX10664
2. Engine cover latch must be unlocked before opening engine cover. Insert key in slot (A) and turn counter clockwise to unlock latch. Remove key to prevent damage or loss.
3. To open the engine cover, turn the latch handle (B) counter clockwise, and slide the cover rearward until it stops.
4. To close the engine cover, slide cover fully forward until closed, then turn latch handle clockwise to latch.
5. To lock the engine cover latch, insert key in slot and turn clockwise to lock.
B
C
D
A
A
A
B
Operating Machine - 16
OPERATING MACHINE
Opening Service Hatch
1. Park machine safely. (See Parking Safely in the Safety section.)
MX7039
2. Unlock service hatch locks (A) by turning each one 3\4 turn counter clockwise with a large screwdriver.
MX7040
3. Lift rear edge of service hatch to open.
Using Hour Meter
MX0455
The hour meter (A) records the number of hours the engine has run. It is located inside the engine compartment on the back of the right hand side console. Electronic hour meters can be read with key switch in on position.
Use the hour meter and the service interval chart to determine when service procedures need to be performed on the machine and mower deck.
Using Four Wheel Drive (4WD) (1435, 1445)
MX7003
Push 4WD control lever (A) forward (position shown) to use on-demand four wheel drive. Rear wheels will engage whenever front wheel slip is detected, and will disengage automatically. Rear wheels are not driven in reverse.
Pull 4WD lever rearward to engage full time four wheel
A
c CAUTION: Avoid injury! To avoid loss of control or unnecessary damage to turf, do not attempt sharp corners or high speed cornering while machine is in four wheel drive. Do not use four wheel drive any longer than required.
A
A
Operating Machine - 17
OPERATING MACHINE
drive. Four wheel drive is locked in for forward and reverse travel.
Traveling forward (slowly) while pulling the 4WD lever rearward helps to engage the 4WD lock.
Traveling rearward (slowly) while pushing the 4WD lever forward helps to disengage the 4WD lock.
Using Four Wheel Drive (4WD) (1565)
MX10663
Move the 4WD control lever (A) to the center position to use on-demand (Automatic) four wheel drive. Rear wheels will engage whenever front wheel slip is detected, and will disengage automatically or when machine is reversed.
Twist the 4WD control lever clockwise, and pull up to highest position to disengage 4WD.
Twist 4WD control lever counter clockwise while pushing down to lowest position to engage full time four wheel drive. Four wheel drive is locked in for forward and reverse travel.
Traveling forward (slowly) while pushing the 4WD lever down helps to engage the 4WD lock.
Traveling rearward (slowly) while pulling the 4WD lever up helps to disengage the 4WD lock.
Using Two-Speed Transaxle (1565)
MX10663
Pull the two-speed transaxle shift lever (A) up to the highest position to shift the transaxle into the low gear range. This is used to climb hills and drive attachments through thick material.
Place the two-speed transaxle shift lever in the centered position to shift transaxle into neutral. This position is used to push or tow the machine.
Push the two-speed transaxle shift lever down to the lowest position to shift the transaxle into the high gear range. This is used for high speed transport and while performing light duty work with machine.
Slowly moving machine with no load while changing gear range helps to engage the gears.
Indicator Lamps
MX10659
c CAUTION: Avoid injury! To avoid loss of control or unnecessary damage to turf, do not attempt sharp corners or high speed cornering while machine is in four wheel drive. Do not use four wheel drive any longer than required.
A
IMPORTANT: Avoid damage! If an indicator lamp turns on while the engine is running, stop the engine to avoid engine damage. Before you restart the engine, find and correct the cause.
A
A DCB
E F G H
Operating Machine - 18
OPERATING MACHINE
Battery Discharge Lamp
The battery discharge light (A) indicates the battery is not getting enough charge from the alternator. The light should come on when the key switch is turned to the run position, and should go off once the engine starts.
Engine Oil Pressure Lamp
The engine oil pressure light (B) indicates the engine oil pressure is low. The indicator should light when the key switch is turned to the run position, and should go off once the engine starts. The warning beeper will sound when the lamp turns on.
Engine Coolant Temperature Lamp
The engine coolant temperature light (C) indicates that the engine is overheating. The warning beeper will sound when the lamp turns on, and the PTO will disengage.
If the lamp lights while mowing, perform the following steps:
a. Remove foot from hydrostatic pedal to stop travel.
b. Push PTO switch down to off position.
c. Lock the park brake.
d. Set throttle to slow idle.
e. If a major coolant leak is seen coming from the engine compartment, stop the engine immediately.
f. If no coolant or steam can be seen leaking from the engine, open the engine cover and verify that the engine cooling fan is running. If it is, allow engine to idle for five minutes, or until coolant temperature light goes off, then stop engine. If fan is not running, stop engine and allow to cool. Check cooling fan for obstructions. Reset cooling fan circuit breaker.
Allow engine to cool. Check and clean area around radiator and hydraulic oil cooler for buildup of debris and grass.
Fill coolant overflow tank with a 50/50 mix of coolant and water.
Inspect cooling system for damage and repair. Fill radiator with 50/50 mix of coolant and water.
Hydraulic Oil Temperature Lamp
1. The hydraulic oil temperature lamp (D) is not operational.
Engine Manifold Heater Lamp (1435, 1445, 1565 Only)
The manifold heater lamp (E) will light to indicate the intake manifold heater is energized and the operator should wait until it goes off before starting the engine.
The manifold heater is controlled by a temperature sensitive timer, and will turn off sooner in warm weather.
Starting the engine before the indicator turns off will waste fuel, create smoke, and put unnecessary wear on the starter.
Work Lamp Indicator
1. The work lamp indicator (F) will light any time the work lamps on the front of the steering console are turned on.
Material Collection System Lamp
1. The material collection system (MCS) lamp (G) will light when the optional MCS PTO switch is engaged.
Power Take-Off Indicator Lamp
1. The power take-off lamp (H) will light when the PTO switch for the front attachment is turned on, the operator is on the seat, and the park brake in unlocked.
Using Hydrostatic Pedals
MX4485
NOTE: Keeping your heel firmly on floor will reduce foot bounce and smooth out operation.
Using the Forward Pedal:
1. Push the forward pedal (A) down slightly to begin forward motion. Push the pedal down farther to travel faster.
2. Release the pedal to return to neutral and stop the mower.
Using the Reverse Pedal:
1. Push the reverse pedal (B) down slightly to begin reverse travel. Push the pedal down farther to travel faster.
c CAUTION: Avoid injury! Children or bystanders may be injured by runover and rotating blades. Before traveling in reverse, carefully check area behind machine.
A
B
Operating Machine - 19
OPERATING MACHINE
2. Release pedal to return to neutral and stop the machine.
Using Brakes
Using Master Brake Pedal
MX4484
1. Push the master brake pedal (A) down to hold the machine stationary on a slope, or for an emergency stop. PTO will disengage when master brake pedal is depressed, and PTO switch will have to be recycled once brake is released to restart PTO.
Using Park Brake
1. Lock the park brake by pulling the park brake lock lever (B) upwards, and fully depressing the master brake pedal (A). The pedal should stay locked down.
2. Unlock the park brake by depressing the master brake pedal, and pushing the park brake lock lever down. Release the master brake pedal.
Using Turn-Brakes
The turn-brakes are used to change direction quickly within the width of the machine. Avoid locking the tire with turn- brake in areas where turf damage is not acceptable. Turn- brakes will not turn machine if differential lock is engaged.
1. Depress the right turn-brake pedal (C) to slow or stop the right front wheel, while power is applied to the left wheel. The machine will turn to the right. Release the turn- brake pedal to resume driving in a straight line.
2. Depress the left turn-brake pedal (D) to turn to the left.
Using Differential Lock Pedal
The differential lock is used to help improve traction on slopes and on slippery surfaces. The front drive axle will lock so that the front wheels turn together.
MX4486
To lock the differential:
1. Push the differential lock pedal (A) down with the left foot and hold it.
To unlock the differential:
1. Release the pedal.
2. The differential will stay locked as long as wheel rotation is unequal. Once the load on the transmission is equalized and reduced, the differential lock will disengage automatically.
Using Fuel Shutoff Valve (Diesel Models Only)
NOTE: Close fuel shutoff valve when storing machine or when transporting on a trailer.
BD C
A
IMPORTANT: Avoid damage! Use the pedal only when you need more traction. Do not lock the differential at high speed or make sharp turns when the differential is locked, or turf damage may result.
A
Operating Machine - 20
OPERATING MACHINE
MX4498
1. Open the engine cover. Locate the fuel shutoff valve (A) on the left side of the engine
To open the fuel shut