John Deere 1420, 1435, 1445, 1565 v2 Operator's Manual
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JOHN DEERE WORLDWIDE COMMERCIAL & CONSUMER
EQUIPMENT DIVISION
c WARNING: Diesel engine exhaust and some of its constituents are known to the
State of California to cause cancer, birth defects, and other reproductive harm.
California Proposition 65 Warning
OMTCU17460 L4
c WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
California Proposition 65 Warning
TCU17460
L4
Front Mower 1420, 1435, 1445, 1545, 1565
OPERATORS MANUAL
North American Version Litho in U.S.A.
!O MT CU 17 46 0_ _L 4!
!D CY !
Introduction
INTRODUCTION Introduction
Thank You for Purchasing a John Deere Product We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine.
Using Your Operators Manual
This manual is an important part of your machine and should remain with the machine when you sell it.
Reading your operators manual will help you and others avoid personal injury or damage to the machine. Information given in this manual will provide the operator with the safest and most effective use of the machine. Knowing how to operate this machine safely and correctly will allow you to train others who may operate this machine.
If you have an attachment, use the safety and operating information in the attachment operators manual along with the machine operators manual to operate the attachment safely and correctly.
This manual and safety signs on your machine may also be available in other languages (see your authorized dealer to order).
Sections in your operators manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely. You can also use this manual to answer any specific operating or servicing questions. A convenient index located at the end of this book will help you to find needed information quickly.
The machine shown in this manual may differ slightly from your machine, but will be similar enough to help you understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by facing in the direction the machine will travel when going forward. When you see a broken line (------), the item referred to is hidden from view.
Before delivering this machine, your dealer performed a predelivery inspection to ensure best performance.
Special Messages
Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.
NOTE: General information is given throughout the manual that may help the operator in the operation or service of the machine.
Attachments for Your Machine
Theres a John Deere attachment or kit to make your new machine perform more tasks or be more versatile, whether your machine is a lawn tractor or compact utility tractor or a utility vehicle.
You can check out the entire line of attachments for your machine at JohnDeere.com or ask your John Deere dealer. From aerators to electric lift kits to tillers, theres a John Deere attachment or kit to fill every need.
c CAUTION: Avoid injury! This symbol and text highlight potential hazards or death to the operator or bystanders that may occur if the hazards or procedures are ignored.
IMPORTANT: Avoid damage! This text is used to tell the operator of actions or conditions that might result in damage to the machine.
Product Identification
PRODUCT IDENTIFICATION Product Identification
Record Identification Numbers Front Mower
1420 PIN (040001 - )
1435 PIN (040001 - )
1445 PIN (040001 - )
1545 PIN (020001 - )
1565 PIN (030001 - )
If you need to contact an Authorized Service Center for information on servicing, always provide the product model and identification numbers.
You will need to locate the identification numbers for the product. Record the information in the spaces provided below.
DATE OF PURCHASE:
_________________________________________
DEALER NAME:
_________________________________________
DEALER PHONE:
_________________________________________
MX18942
PRODUCT IDENTIFICATION NUMBER (A):
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
MX7086
ENGINE SERIAL NUMBER (B):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
A
B
Table of Contents
TABLE OF CONTENTS
All information, illustrations and specifications in this manual are based on the latest information at the time of
publication. The right is reserved to make changes at any time without
notice.
COPYRIGHT 2004 Deere & Co.
John Deere Worldwide Commercial and Consumer Equipment Division
All rights reserved Previous Editions
COPYRIGHT 2002, 2003
OMTCU17460 L4 - English
Table of Contents
Safety Labels..........................................................................................................................................................................1
Safety .....................................................................................................................................................................................3
Operating Machine ...............................................................................................................................................................11
Replacement Parts ...............................................................................................................................................................26
Service Intervals...................................................................................................................................................................27
Service Lubrication...............................................................................................................................................................29
Service Engine .....................................................................................................................................................................32
Service Transmission............................................................................................................................................................45
Service Steering & Brakes....................................................................................................................................................49
Service Electrical..................................................................................................................................................................51
Service Miscellaneous..........................................................................................................................................................54
Troubleshooting ....................................................................................................................................................................60
Storage .................................................................................................................................................................................62
Specifications .......................................................................................................................................................................64
Warranty ...............................................................................................................................................................................67
Index.....................................................................................................................................................................................71
Safety Labels - 1
SAFETY LABELS Safety Labels
Understanding The Machine Safety Labels
Safety-Alert Symbol
The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards.
On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identifies the most serious hazards.
The operators manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word, CAUTION, and the safety- alert symbol.
WARNING
MX0440, MX18945
Hot surface
CAUTION
MX18945, MX7037
HELP AVOID INJURY
Operator training required
Read operators manual
Know all controls
Keep shields in place
Maintain all safety devices
Look behind before backing
Keep children and others away
Stay clear of power driven parts
Do not operate where machine could tip
Never carry riders
Roll-over protection structure (ROPS) should be raised unless prohibited by low clearance operation
Use seat belts unless ROPS is in lowered position
Before leaving machine:
Lower attachment to ground
Stop engine
Lock the park brake
Remove key
Safety Labels - 2
SAFETY LABELS
WARNING
MX18945, MX7035
AVOID QUICK STOPS
Move very slowly when attachment is removed
Keep attachment low when transporting
Reduce speed on slopes
WARNING
MX18945, MX7034
AVOID CRUSHING
Keep Rollover Protective Structure fully extended
Do not jump if machine tips
Use seat belt
When structure must be down
DO NOT use seat belt
Drive with extra care
CAUTION
MX18945, MX7038
TO MAINTAIN STEERING CONTROL AND STABILITY
See operators manual for ballasting recommendations
ROLL-OVER PROTECTIVE STRUCTURE
MX18945, MX0487
To maintain operator protection and ROPS certification:
Replace damaged ROPS, do not repair or revise
Any alteration of ROPS must be approved by manufacturer
CERTIFICATION
Performance certified at date of manufacture to:
Two Post ROPS OSHA: 29 CFR, Part 1928, Subpart C
John Deere Mowers, 1400 Series
Deere & Company, Moline, Illinois, U.S.A.
Safety - 3
SAFETY Safety
Operator Training Required Read the operators manual and other training material. If the operator or mechanic cannot read English, it is the owners responsibility to explain this material to them. This publication is available in other languages.
Become familiar with the safe operation of the equipment, operator controls, and safety signs.
All operators and mechanics should be trained. The owner of the machine is responsible for training the users.
Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, or property.
Operate the machine in an open, unobstructed area under the direction of an experienced operator.
Preparation
Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer.
Wear appropriate clothing including hard hat, safety glasses and hearing protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine.
Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
a. Use only an approved container.
b. Never remove gas cap or add fuel when engine is running. Do not smoke.
c. Never refuel or drain the machine indoors.
Check that the operators presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly.
Operating Safely
Never run an engine in an enclosed area where dangerous carbon monoxide fumes can collect.
Only operate in good light, keeping away from holes and hidden hazards.
Be sure all drives are in neutral and parking brake is
engaged before starting engine. Only start engine from the operators position. Use seat belts if provided.
Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. For this machine, drive up and down hillsides, not across. Turf conditions can affect the machines stability. Use caution while operating near drop-offs.
Slow down and use caution when making turns and when changing directions on slopes.
Never raise deck with the blades running.
Never operate with the PTO shield, or other guards, not securely in place. Be sure all interlocks are attached, adjusted properly, and functioning properly.
Never operate with the discharge deflector raised, removed or altered, unless using a grasscatcher. Do not operate mower without discharge chute or entire grasscatcher in place.
Do not change the engine governor setting or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
Stop on level ground, lower implements, disengage drives, engage parking brake, and shut off engine before leaving the operators position for any reason including emptying the grasscatchers or unclogging the chute.
Stop equipment and inspect blades after striking objects or if an abnormal vibration occurs. Make necessary repairs before resuming operations.
Keep hands and feet away from the cutting units.
Look behind and down before backing up to be sure of a clear path.
Never carry passengers and keep pets and bystanders away.
Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing. Watch for traffic when operating near or crossing roadways.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the machine while under the influence of alcohol or drugs.
Use care when loading or unloading the machine into or off of a trailer or truck.
Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Inspect machine before you operate. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate.
Safety - 4
SAFETY
Before using, always visually inspect to see that the blades, blade bolts and the mower assembly are not worn and damaged. Replace worn and damaged blades and bolts in sets to preserve balance.
Keep safety labels visible when installing accessories and attachments.
Do not wear radio or music headphones. Safe service and operation require your full attention.
When machine is left unattended, stored, or parked, lower the mower deck unless a positive mechanical lock is used.
Using a Spark Arrestor
The engine in this machine is not equipped with a spark arrestor muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on or near any forest-covered, brush-covered or grass- covered land unless the exhaust system is equipped with a spark arrestor meeting any applicable local or state laws. Other states or federal areas may have similar laws.
A spark arrestor for your machine may be available from your authorized dealer. An installed spark arrestor must be maintained in good working order by the operator.
Use Seat Belt Properly
Use a seat belt when you operate with a Roll-Over Protective Structure (ROPS) to minimize chance of injury from an accident, such as an overturn.
Do not use a seat belt if operating with an optional folding ROPS in the folded position.
Checking Mowing Area
Clear mowing area of objects that might be thrown. Keep people and pets out of mowing area.
Low-hanging branches and similar obstacles can injure the operator or interfere with mowing operation. Before mowing, identify potential obstacles such as low-hanging branches, and trim or remove those obstacles.
Study mowing area. Set up a safe mowing pattern. Do not mow where traction or stability is doubtful.
Test drive area with mower lowered but not running. Slow down when you travel over rough ground.
Parking Safely
1. Stop machine on a level surface, not on a slope.
2. Disengage mower blades or any other attachments.
3. Lower attachments to the ground.
4. Lock the park brake.
5. Stop the engine.
6. Remove the key.
7. Wait for engine and all moving parts to stop before you leave the operators seat.
8. Close fuel shut-off valve, if your machine is equipped.
9. Disconnect the negative battery cable or remove the spark plug wire (for gasoline engines) before servicing the machine.
Safety - 5
SAFETY
Rotating Blades are Dangerous
HELP PREVENT SERIOUS OR FATAL ACCIDENTS:
Rotating blades can cut off arms and legs, and throw objects. Failure to observe safety instructions could result in serious injury or death.
Keep hands, feet and clothing away from mower deck when engine is running.
Be alert at all times, drive forward carefully. People, especially children can move quickly into the mowing area before you know it.
Do not mow in reverse.
Shut off blades when you are not mowing.
Park machine safely before leaving the operator station for any reason including emptying the catchers or unplugging the chute.
Protect Children
Death or serious injury can occur when young children associate having fun with a lawn mowing machine simply because someone has given them a ride on a machine.
Children are attracted to lawn mowing machines and mowing activities. They dont understand the dangers of rotating blades or the fact that the operator is unaware of their presence.
Children who have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Tragic accidents with children can occur if the operator is not alert to the presence of children, especially when a child approaches a machine from behind. Before and while backing up, stop mower blades and look down and behind the machine carefully, especially for children.
Never carry children on a machine or attachment, even with the blades off. Do not tow children in a cart or trailer. They can fall off and be seriously injured or interfere with safe machine operation.
Never use the machine as a recreational vehicle or to entertain children.
Never allow children or an untrained person operate the machine. Instruct all operators not to give children a ride on the machine or in an attachment.
Keep children indoors, out of the mowing area, and in the watchful eye of a responsible adult, other than the operator, when a mower is being operated.
Stay alert to the presence of children. Never assume that children will remain where you last saw them. Turn the machine off if a child enters the work area.
Avoid Tipping
MX0490
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution.
If you feel uneasy on a hillside, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so you will not have to stop or shift while on a slope.
Do not mow or operate machine on wet grass. Tires may lose traction. Tires may lose traction on slopes even though
Safety - 6
SAFETY
the brakes are functioning properly.
Avoid starting, stopping or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly, straight down the slope.
Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine with grasscatchers or other attachments, they can affect stability of the machine. Do not use on steep slopes.
Do not mow near drop-offs, ditches, embankments, or bodies of water. The machine could suddenly roll over if a wheel goes over the edge or the edge caves in.
Follow the manufacturers recommendations for wheel weights or counterweights for added stability when operating on slopes or using front or rear mounted attachments. Remove weights when not required.
Drive machine very slowly and avoid quick stops when attachment is removed.
Transport machine with cutting units lowered to improve stability.
Keep Riders Off
Only allow the operator on the machine. Keep riders off.
Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury.
Riders obstruct the operators view resulting in the machine being operated in an unsafe manner.
Towing Loads Safely
Stopping distance increases with speed and weight of towed load. Travel slowly and allow extra time and distance to stop.
Total towed weight must not exceed combined weight of pulling machine, ballast and operator. Use counterweights or wheel weights as described in the attachment or pulling machine operators manual.
Excessive towed load can cause loss of traction and loss of control on slopes. Reduce towed weight when operating on slopes.
Never allow children or others in or on towed equipment.
Use only approved hitches. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the approved hitch point.
Follow the manufacturers recommendations for weight
limits for towed equipment and towing on slopes.
If you cannot back up a slope with a towed load, the slope is too steep to operate on with the towed load. Reduce the towed load or do not operate.
Do not turn sharply. Use additional caution when turning or operating under adverse surface conditions. Use care when reversing.
Do not shift to neutral and coast downhill.
Avoid High Pressure Fluids
MIF
Hydraulic hoses and lines can fail due to physical damage, kinks, age, and exposure. Check hoses and lines regularly. Replace damaged hoses and lines.
Hydraulic fluid connections can loosen due to physical damage and vibration. Check connections regularly. Tighten loose connections.
Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. Information may be obtained in the United States and Canada only by calling 1-800-822-8262.
Safety - 7
SAFETY
Driving Safely on Public Roads
Avoid personal injury or death resulting from a collision with another vehicle on public roads:
Use safety lights and devices. Slow moving machines when driven on public roads are hard to see, especially at night.
Whenever driving on public roads, use flashing warning lights and turn signals according to local regulations. Extra flashing warning lights may need to be installed.
Checking Wheel Hardware
A serious accident could occur causing serious injury if wheel hardware is not tight.
Check wheel hardware tightness often during the first 100 hours of operation.
Wheel hardware must be tightened to specified torque using the proper procedure anytime it is loosened.
Wear Appropriate Clothing
MIF
Always wear safety goggles, or safety glasses with side shields, and a hard hat when operating the machine.
Wear close fitting clothing and safety equipment appropriate for the job.
While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
Wear a suitable protective device such as earplugs. Loud noise can cause impairment or loss of hearing.
Maintenance and Storage
MIF
Never operate machine in a closed area where dangerous carbon monoxide fumes can collect.
Disengage drives, lower implement, lock parking brake, stop engine and remove key or disconnect spark plug (for gas engines). Wait for all movement to stop before adjusting, cleaning or repairing.
Clean grass and debris from cutting units, drives, mufflers, and engine to help prevent fires. Clean up oil or fuel spillage.
Let engine cool before storing and do not store near flame.
Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.
Park machine on level ground. Never allow untrained personnel to service machine. Understand service procedure before doing work.
Use jack stands or lock service latches to support components when required. Securely support any machine elements that must be raised for service work.
Before servicing machine or attachment, carefully release pressure from any components with stored energy, such as hydraulic components or springs.
Release hydraulic pressure by lowering attachment or cutting units to the ground or to a mechanical stop and move hydraulic control levers back and forth.
Disconnect battery or remove spark plug (for gas
Safety - 8
SAFETY
engines) before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last.
Use care when checking blades. Wrap the blades or wear gloves, and use caution when servicing them. Only replace blades. Never straighten or weld them.
Keep hands, feet, clothing, jewelry and long hair away from moving parts. If possible, do not make adjustments with the engine running.
Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools.
Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals.
Check grasscatcher components and the discharge guard frequently and replace with manufacturers recommended parts, when necessary. Grasscatcher components are subject to wear, damage, and deterioration which could expose moving parts or allow objects to be thrown.
Keep all nuts and bolts tight, especially blade attachment bolts, to be sure the equipment is in safe working condition.
Check brake operation frequently. Adjust and service as required.
On multi-bladed machines, take care as rotating one blade can cause other blades to rotate.
Prevent Fires
Remove grass and debris from engine compartment and muffler area, before and after operating machine, especially after mowing or mulching in dry conditions.
Empty the grasscatcher completely before storing.
Always shut off fuel when storing or transporting machine, if the machine has a fuel shutoff.
Do not store machine near an open flame or source of ignition, such as a water heater or furnace.
Tire Safety
Explosive separation of a tire and rim parts can cause serious injury or death:
Do not attempt to mount a tire without the proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.
Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
Safety - 9
SAFETY
Handling Fuel Safely
To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely flammable and fuel vapors are explosive:
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only an approved fuel container. Use only non- metal, portable fuel containers approved by the Underwriters Laboratory (U.L.) or the American Society for Testing & Materials (ASTM). If using a funnel, make sure it is plastic and has no screen or filter.
Never remove the fuel tank cap or add fuel with the engine running. Allow engine to cool before refueling.
Never add fuel to or drain fuel from the machine indoors. Move machine outdoors and provide adequate ventilation.
Clean up spilled fuel immediately. If fuel is spilled on clothing, change clothing immediately. If fuel is spilled near machine, do not attempt to start the engine but move the machine away from the area of spillage. Avoid creating any source of ignition until fuel vapors have dissipated.
Never store the machine or fuel container where there is an open flame, spark. or pilot light such as on a water heater or other appliance.
Prevent fire and explosion caused by static electric discharge. Static electric discharge can ignite fuel vapors in an ungrounded fuel container.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before fueling.
Remove fuel-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a fuel dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device.
Never overfill fuel tank. Replace fuel tank cap and tighten securely.
Replace all fuel container caps securely after use.
For gasoline engines, do not use gas with methanol. Methanol is harmful to your health and to the environment.
Handling Waste Product and Chemicals
Waste products, such as, used oil, fuel, coolant, brake fluid,
Safety - 10
SAFETY
and batteries, can harm the environment and people:
Do not use beverage containers for waste fluids - someone may drink from them.
See your local Recycling Center or authorized dealer to learn how to recycle or get rid of waste products.
A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that product.
Operating Machine - 11
OPERATING MACHINE Operating Machine
Daily Operating Checklist Test safety systems.
Check tire pressure.
Check fuel level.
Check engine, transaxle, and 4WD oil levels.
Remove debris from machine and attachment.
Clean air intake screen.
Check area below machine for leaks.
Check air restriction indicator.
Check engine coolant level.
Remove debris from radiator, oil cooler, and alternator.
Check brakes and forward and reverse pedals.
Avoid Damage to Plastic and Painted Surfaces
Do not wipe plastic parts unless rinsed first.
Insect repellent spray may damage plastic and painted surfaces. Do not spray insect repellent near machine.
Be careful not to spill fuel on machine. Fuel may damage surface. Wipe up spilled fuel immediately.
Prolonged exposure to sunlight will damage the hood surface.
Operator Station Controls
MX18960
A - Throttle Lever B - Choke Lever (Model 1420 Only)
MX10659
A - Battery Discharge Lamp B - Engine Oil Pressure Lamp C - Engine Coolant Temperature Lamp D - Hydraulic Oil Temperature Lamp E - Engine Manifold Heater Lamp (Diesel Only) F - Work Lamp Indicator G - Material Collection System Lamp H - Power Take-Off Indicator Lamp
MX18708
A - Work Lamp Switch B - Hour Meter C - Key Switch D - Key
A B
A DCB
E F G H
A
B
D
C
Operating Machine - 12
OPERATING MACHINE
MX18712, MX10661
A - Steering Column Tilt Lock Lever B - Left Turn Brake Pedal C - Right Turn Brake Pedal D - Turn Brake Pedal Lock (1545 and 1565 only) E - Traction Assist Pedal
MX18709
A - Park Brake Lock Lever B - Master Brake Pedal C - Forward Pedal D - Reverse Pedal
MX18710
A - Folding Armrests B - Seat Belt Latch C - Seat Belt Buckle D - Seat Spring Adjustment Knob E - Seat Spring Weight Indicator F - Fuel Gauge G - Cup Holder H - Seat Adjustment Lever
MX18961
A - Attachment Lift Lever B - PTO Knob C - 4WD Control Lever (1420, 1435, 1445)
B
C
E
D
A
D
C
B
A
B
C
A
E D
F
G H
A
C
B
Operating Machine - 13
OPERATING MACHINE
MX17959
A - 4WD Control Lever (1545 and 1565) B - Two-Speed Transaxle Shift Lever (1545 and
1565)
MX4478
A - Seat Height Adjustment Lever
Miscellaneous Controls
MX10673
A - 12-Volt DC Power Outlet
Testing Safety Systems
The safety systems installed on your machine should be checked before each machine use. Be sure you have read the machine operator manual and are completely familiar with the operation of the machine before performing these safety system checks.
Use the following checkout procedures to check for normal operation of machine.
If there is a malfunction during one of these procedures, do not operate machine. See your authorized dealer for service.
Perform these tests in a clear open area. Keep bystanders away.
Testing PTO Switch
1. Sit on the seat and verify seat is properly adjusted for operators weight. (Seat should spring down slightly so seat switch is actuated.)
2. Lock the park brake.
3. Pull PTO knob up to the ON position.
4. Try to start engine.
A
B
A
A
c CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death.
Move the machine to an outside area before running the engine.
Do not run an engine in an enclosed area without adequate ventilation.
Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.
Allow fresh outside air into the work area to clear the exhaust fumes out.
Operating Machine - 14
OPERATING MACHINE
Result: The starting motor must not engage. If it does, there is a problem with the safety interlock circuit.
5. Unlock the park brake (keep the PTO switch on). Try to start engine.
Result: The starting motor must not engage. If it does, there is a problem with the safety interlock circuit.
Testing Seat and Park Brake Switch
1. Sit on the seat and verify seat is properly adjusted for operators weight. (Seat should spring down slightly so seat switch is actuated.)
2. Push PTO knob down to the OFF position.
3. Push down master brake pedal.
4. Start engine.
5. Release master brake pedal.
6. Rise up off of seat, but do not get off machine.
Result: Engine should stop after a few seconds. If engine does not stop, there is a problem with the safety interlock circuit.
Testing the Park Brake
1. Stop machine on a 17 slope (30% grade). Stop the engine and lock the park brake.
Result: Park brake must hold the machine stationary. (ANSI standards permit movement of no more that 61cm (24 in.) in one hour.) If machine moves more than that, brakes need to be adjusted. See your John Deere Dealer.
Using Proper Ballast
MX7705
Attachments used with this machine may require ballast to prevent tipping and loss of control when the attachment is raised.
Check the attachment operators manual or see your John Deere dealer for ballasting information.
Adjusting Seat
Adjusting Seat Position
1. Sit on seat.
MX18710
2. Pull seat adjustment lever (A) up, out of locked position.
3. Slide seat forward or rearward to desired position. Operators right heel should be able to rest firmly on the floor in front of the forward and reverse pedals.
4. Release lever.
Adjusting Seat Spring Tension
1. Turn seat spring adjustment knob (B) to adjust seat spring tension while watching weight indicator (C).
2. Match weight of operator to value shown in weight indicator. Seat must spring slightly so that operators presence switch will be actuated, allowing engine to start.
Adjusting Seat Height
MX4479
1. Pull up on the front of the base of the seat, and the seat
C B
A
D
Operating Machine - 15
OPERATING MACHINE
height adjustment lever (D), until the seat height lock disengages.
2. Raise or lower the operators seat to desired height. (There are four positions available.)
3. Release the seat height lock lever and continue to move the seat slightly until it latches in place.
Using Seat Belt
MX7087
1. Sit in seat.
2. Pull out seat belt buckle (A) and stretch across your lap in one non-stop motion.
3. Insert seat belt buckle into latch (B) until it locks.
4. To release seat belt, press red button (C) until buckle comes out of latch.
Adjusting Steering Column
1. Stop machine travel.
MX18712
2. Pull lever (A) outward to release steering column.
3. Move steering column forward or rearward to desired position.
4. Push lever back in to lock steering column in place.
Using PTO Knob
The starter will not crank if the PTO is engaged. The PTO will disengage if any of the following conditions exist:
High engine coolant temperature.
Low engine oil pressure.
High hydraulic oil temperature.
Master brake pedal is depressed.
c CAUTION: Avoid injury! Always wear seat belt when operating machine with folding ROPS in upright position. Do not jump from machine if machine tips.
Do not use a seat belt if operating without a ROPS, or with a folding ROPS in the folded position. Raise ROPS and use seat belt as soon as conditions permit.
B
A
C
c CAUTION: Avoid injury! Do not attempt to adjust the steering wheel while the machine is moving. The operator can lose control of the machine.
Stop the machine before adjusting the steering wheel.
Lock the steering wheel in position before driving the machine.
A
Operating Machine - 16
OPERATING MACHINE
MX18961
To turn PTO off, push PTO knob (A) down.
To turn PTO on, pull PTO knob up.
Using Key Switch
NOTE: Starting motor will engage only if the following conditions exist:
PTO is off.
Master brake pedal is depressed.
MX18943
To turn ignition off, turn the key (A) to the stop position (B).
To turn ignition on, turn key to the RUN position (C). The beeper will sound, and the following indicator lamps on instrument panel will light:
Engine Oil Pressure Lamp
Battery Discharge Lamp
Engine Coolant Temperature Lamp
Engine Manifold Heater Lamp (Diesel Only)
To start engine, turn key to the START position (D). Once engine begins to run, release key switch back to the RUN position (C). With the key switch in the START position, the following indicator lamps on instrument panel will light:
Engine Oil Pressure Lamp
Engine Coolant Temperature Lamp
Hydraulic Oil Temperature
Using Throttle Lever
MX18960
A - Throttle Lever
Pull the throttle lever (A) to the rear for slow idle. Use this position to start engine and maneuver the mower in confined spaces.
Push throttle lever fully forward to the FAST IDLE position for transporting and mowing.
Using Choke Lever (1420)
MX18960
A - Choke Lever (Model 1420 Only)
Push the choke lever (A) forward to aid in starting the engine when cold.
Pull the choke lever rearward once engine has started, or when starting the engine when hot.
A
B A
C D
A
A
Operating Machine - 17
OPERATING MACHINE
Opening Engine Cover
1. Park machine safely. (See Parking Safely in the SAFETY section).
MX18715
2. Engine cover latch must be unlocked before opening engine cover. Insert key in slot (A) and turn counterclockwise to unlock latch. Remove key to prevent damage or loss.
3. Turn the latch handle (B) counterclockwise.
MX18713
4. Lift up and back on latch handle (B) and pull back on support handle (C).
MX18714
5. To close the engine cover, rotate the cover forward using support handle (C). While lifting cover up and in using latch handle (B), make sure tab (D) goes into slot (E).
6. Rotate latch handle clockwise to latch.
7. To lock the engine cover latch, insert key in slot and turn clockwise.
Opening Service Hatch
1. Park machine safely. (See Parking Safely in the SAFETY section.)
MX18716
2. Unlock service hatch lock (A) by turning 3/4 turn counterclockwise with a large screwdriver.
3. Lift service hatch, using handle (B).
Using Hour Meter
MX18708
The hour meter (A) records the number of hours the engine has run. Electronic hour meters can be read with key switch in ON position.
Use the hour meter and the service interval chart to determine when service procedures need to be performed on the machine and mower deck.
B
A
C
B
E
D
A
B
A
Operating Machine - 18
OPERATING MACHINE
Using Four Wheel Drive (4WD) (1420, 1435 1445)
MX18961
Push 4WD control lever (A) forward (position shown) to use on-demand four wheel drive. Rear wheels will engage whenever front wheel slip is detected, and will dise