Honda TRX500FM5 4X4 FourTrax Rubicon 2016 Manual
![Honda TRX500FM5 4X4 FourTrax Rubicon 2016 ATV manual cover](/images/xsksBtlbDAdbsAwsRZKELgoA/thumbs/thumb175x175.webp)
To perform the initial break-in, avoid full-throttle starts and rapid acceleration for the first 15 hours of operation. Vary engine speeds but avoid prolonged high-speed operation. After the first 20 hours, perform an oil change and check all fluid levels.
Honda recommends using GN4 10W-30 or 10W-40 engine oil, which is a four-stroke motorcycle oil that meets or exceeds the requirements of the ATV. Always ensure the oil is API service classification SJ or later.
If the ATV does not start, check the battery connections and ensure they are clean and tight. Verify that the fuel valve is on and there's enough fuel. Also, inspect the spark plug for fouling or damage and replace if necessary.
The recommended tire pressure for the front tires is 4.4 psi and for the rear tires is 3.6 psi. Always check tire pressure when the tires are cold and adjust accordingly.
Inspect the air filter every 100 hours of operation or more frequently if you ride in dusty conditions. Replace it if it is excessively dirty or damaged to ensure optimal performance.
Check the transmission fluid level and ensure it is at the correct level. If the problem persists, inspect the shift linkage for proper adjustment and lubrication. Consult a Honda dealer if the issue is not resolved.
To adjust the headlights, locate the adjustment screws behind the headlight assembly. Turn the screws to raise or lower the beam to the desired position. Ensure the vehicle is on a level surface during adjustment.
Perform an oil and filter change every 100 hours of operation. Inspect brakes, tires, and suspension components every 200 hours. Replace the spark plug every 400 hours or annually, whichever comes first. Consult the owner's manual for a detailed schedule.
Maintain proper tire pressure, service the air filter regularly, and avoid rapid acceleration to improve fuel efficiency. Regular maintenance, such as oil changes and ensuring the correct spark plug gap, also contributes to better fuel economy.
If the engine overheats, stop the ATV and allow it to cool. Check for coolant leaks, and ensure the radiator is clean and not obstructed. If the problem persists, consult a Honda dealer for further inspection.