Contents

COVER
INTRODUCTION
SAFETY MESSAGES
CONTENTS
SAFETY INFORMATION
- SAFETY LABEL LOCATION
COMPONENT & CONTROL LOCATION
BEFORE OPERATION CHECKS
- IS YOUR ENGINE READY TO GO?
OPERATION
- SAFE OPERATING PRECAUTIONS
- STARTING THE ENGINE
- SETTING ENGINE SPEED
- STOPPING THE ENGINE
SERVICING YOUR ENGINE
- THE IMPORTANCE OF MAINTENANCE
- MAINTENANCE SAFETY
- SAFETY PRECAUTIONS
- MAINTENANCE SCHEDULE
- REFUELING
- ENGINE OIL
  - RECOMMENDED OIL
  - OIL LEVEL CHECK
  - OIL CHANGE
- AIR CLEANER
  - INSPECTION
  - CLEANING
- SPARK PLUG
  - RECOMMENDED SPARK PLUGS
- IDLE SPEED ADJUSTMENT
- FLYWHEEL BRAKE INSPECTION (APPLICABLE TYPES)
- SPARK ARRESTER (APPLICABLE TYPES)
  - SPARK ARRESTER REMOVAL
  - SPARK ARRESTER CLEANING & INSPECTION
HELPFUL TIPS & SUGGESTIONS
- STORING YOUR ENGINE
  - STORAGE PREPARATION
  - CLEANING
  - FUEL
- ADDING A GAS STABILIZER
- DRAINING THE FUEL TANK AND CARBURETOR
  - ENGINE OIL
  - STORAGE PRECAUTIONS
  - REMOVAL FROM STORAGE
- TRANSPORTING
TAKING CARE OF UNEXPECTED PROBLEMS
TECHNICAL & CONSUMER INFORMATION
- TECHNICAL INFORMATION
  - SERIAL NUMBER LOCATION
  - THROTTLE CABLE CONNECTION
  - CARBURETOR MODIFICAITON FOR HIGH ALTITUDE OPERATION
  - OXYGENATED FUELS
  - EMISSION CONTROL SYSTEM INFORMATION
  - AIR INDEX
  - SPECIFICATIONS
  - WIRING DIAGRAMS
- CONSUMER INFORMATION
  - HONDA PUBLICATIONS
  - DISTRIBUTOR/DEALER LOCATOR INFORMATION
  - CUSTOMER SERVICE INFORMATION
FRANAIS
ESPAOL

Honda GXV160 2005 Owner's Manual

Pages 36

Year 2005

Language(s)

of 36

Honda GXV160 2005 Engine Specification

The Honda GXV160 2005 engine is a robust air-cooled, 4-stroke, overhead valve (OHV) horizontal shaft engine, designed for reliable performance in demanding applications such as lawn mowers, generators, and other industrial equipment. It features a displacement of 163cc, providing a net power output of approximately 4.3 horsepower at 3,600 RPM. The engine's torque is rated at 9.6 Nm at 2,500 RPM, delivering efficient power across various operating conditions.

The GXV160 incorporates a bore and stroke of 68mm x 45mm, optimizing combustion efficiency and performance. Its compression ratio is set at 8.0:1, ensuring a balance between power delivery and fuel efficiency. The engine utilizes a high-quality carburetor with a butterfly valve, which contributes to smooth throttle response and reliable starting.

Equipped with a transistorized magneto ignition system, the GXV160 ensures dependable spark generation for consistent operation. The engine's lubrication is managed through a splash lubrication system, maintaining adequate oil distribution to critical components, while a dual-element air cleaner provides superior filtration, extending engine life and enhancing performance.

The fuel tank capacity is 1.5 liters, offering extended run times between refueling. Additionally, the engine's noise and vibration levels are minimized through precision engineering, promoting operator comfort during extended use. The GXV160 is compact, with overall dimensions of 305mm x 360mm x 335mm, and weighs approximately 15 kg, making it easy to integrate into various equipment designs.

Honda's commitment to durability is evident in the GXV160's high-quality materials and construction, ensuring longevity and dependability. This engine meets stringent emission standards, reflecting Honda's dedication to environmental responsibility. Overall, the Honda GXV160 2005 engine is a versatile and efficient powerplant, suitable for a wide range of industrial and commercial applications.

Honda GXV160 2005 Engine F.A.Q.

What is the recommended oil type for the Honda GXV160 2005 engine?

The recommended oil type for the Honda GXV160 2005 engine is SAE 10W-30 for general use. However, check the owner's manual for specific recommendations based on your climate.

How do I troubleshoot starting issues with my Honda GXV160 2005 engine?

To troubleshoot starting issues: check the fuel supply, ensure the spark plug is clean and properly gapped, inspect the air filter for clogs, and verify that the choke is set correctly.

What is the proper procedure for changing the air filter on the Honda GXV160 2005 engine?

To change the air filter, remove the air cleaner cover, take out the old filter, install the new one ensuring it's seated correctly, and replace the cover securely.

How often should I perform maintenance on the Honda GXV160 2005 engine?

Regular maintenance should be performed every 50 hours of operation or at least once a season. This includes changing the oil, checking the air filter, and inspecting the spark plug.

What should I do if my Honda GXV160 2005 engine is overheating?

If the engine is overheating, check for obstructions around the cooling fins, ensure there is enough oil, and verify the air intake is not blocked.

How do I adjust the carburetor on the Honda GXV160 2005 engine?

To adjust the carburetor, locate the adjustment screws and refer to the service manual for the correct settings. Adjust the screws incrementally while the engine is running to achieve optimal performance.

What is the spark plug gap specification for the Honda GXV160 2005 engine?

The spark plug gap specification for the Honda GXV160 2005 engine is 0.028-0.031 inches (0.7-0.8 mm).

How do I drain the fuel from my Honda GXV160 2005 engine for storage?

To drain the fuel, turn off the fuel valve, disconnect the fuel line from the carburetor, and drain the remaining fuel into a suitable container. Run the engine until it stops to clear any fuel in the carburetor.