Contents

Front cover
Introduction
Precautions for safety
Treatment of waste
Disposal
Trademarks
WARRANTY
Contents
Outline for MDS-D/DH Series Instruction Manual (IB-1500025-H)
1 Introduction
- 1-1 Servo/spindle drive system configuration
  - 1-1-1 System configuration
- 1-2 Explanation of type
  - 1-2-1 Servo motor type
  - 1-2-2 Servo drive unit type
  - 1-2-3 Spindle motor type
  - 1-2-4 Tool spindle motor type
  - 1-2-5 Spindle drive unit type
  - 1-2-6 Power supply unit type
  - 1-2-7 AC reactor type
2 Specifications
- 2-1 Servo motor
  - 2-1-1 Specifications list
  - 2-1-2 Torque characteristics
- 2-2 Spindle motor
  - 2-2-1 Specifications
  - 2-2-2 Output characteristics
- 2-3 Tool spindle motor
  - 2-3-1 Specifications
  - 2-3-2 Output characteristics
- 2-4 Drive unit
  - 2-4-1 Installation environment conditions
  - 2-4-2 Servo drive unit
  - 2-4-3 Spindle drive unit
  - 2-4-4 Power supply unit
  - 2-4-5 Unit outline dimension drawing
  - 2-4-6 AC reactor
  - 2-4-7 Explanation of each part
3 Function Specifications
- Function specifications list
- 3-1 Base control functions
  - 3-1-1 Full closed loop control
  - 3-1-2 Position command synchronous control
  - 3-1-3 Speed command synchronous control
  - 3-1-4 Distance-coded reference position control
  - 3-1-5 Spindle's continuous position loop control
  - 3-1-6 Coil changeover control
  - 3-1-7 Gear changeover control
  - 3-1-8 Orientation control
  - 3-1-9 Indexing control
  - 3-1-10 Synchronous tapping control
  - 3-1-11 Spindle synchronous control
  - 3-1-12 Spindle/C axis control
  - 3-1-13 Proximity switch orientation control
  - 3-1-14 Power regeneration control
  - 3-1-15 Resistor regeneration control
- 3-2 Servo/Spindle control functions
  - 3-2-1 Torque limit function
  - 3-2-2 Variable speed loop gain control
  - 3-2-3 Gain changeover for synchronous tapping control
  - 3-2-4 Speed loop PID changeover control
  - 3-2-5 Disturbance torque observer
  - 3-2-6 Smooth High Gain control (SHG control)
  - 3-2-7 High-speed synchronous tapping control (OMR-DD control)
  - 3-2-8 Dual feedback control
  - 3-2-9 HAS control
  - 3-2-10 Control loop gain changeover
  - 3-2-11 Spindle output stabilizing control
  - 3-2-12 High-response spindle acceleration/deceleration function
- 3-3 Compensation control function
  - 3-3-1 Jitter compensation
  - 3-3-2 Notch filter
  - 3-3-3 Adaptive tracking-type notch filter
  - 3-3-4 Overshooting compensation
  - 3-3-5 Machine end compensation control
  - 3-3-6 Lost motion compensation type 2
  - 3-3-7 Lost motion compensation type 3
  - 3-3-8 Lost motion compensation type 4
  - 3-3-9 Spindle motor temperature compensation function
- 3-4 Protection function
  - 3-4-1 Deceleration control at emergency stop
  - 3-4-2 Vertical axis drop prevention/pull-up control
  - 3-4-3 Earth fault detection
  - 3-4-4 Collision detection function
  - 3-4-5 Safety observation function
  - 3-4-6 Fan stop detection
  - 3-4-7 Open-phase detection
  - 3-4-8 Contactor weld detection
- 3-5 Sequence functions
  - 3-5-1 Contactor control function
  - 3-5-2 Motor brake control function
  - 3-5-3 External emergency stop function
  - 3-5-4 Specified speed output
  - 3-5-5 Quick READY ON sequence
- 3-6 Diagnosis function
  - 3-6-1 Monitor output function
  - 3-6-2 Machine resonance frequency display function
  - 3-6-3 Machine inertia display function
  - 3-6-4 Motor temperature display function
  - 3-6-5 Load monitor output function
  - 3-6-6 Open loop control function
  - 3-6-7 Power supply voltage display function
4 Characteristics
- 4-1 Servo motor
  - 4-1-1 Environmental conditions
  - 4-1-2 Quakeproof level
  - 4-1-3 Shaft characteristics
  - 4-1-4 Machine accuracy
  - 4-1-5 Oil / water standards
  - 4-1-6 Installation of servo motor
  - 4-1-7 Overload protection characteristics
  - 4-1-8 Magnetic brake
  - 4-1-9 Dynamic brake characteristics
- 4-2 Spindle motor
  - 4-2-1 Environmental conditions
  - 4-2-2 Shaft characteristics
  - 4-2-3 Machine accuracy
  - 4-2-4 Installation of spindle motor
- 4-3 Tool spindle motor
  - 4-3-1 Environmental conditions
  - 4-3-2 Shaft characteristics
  - 4-3-3 Tool spindle temperature characteristics
- 4-4 Drive unit
  - 4-4-1 Environmental conditions
  - 4-4-2 Heating value
  - 4-4-3 Drive unit arrangement
5 Dedicated Options
- 5-1 Servo options
  - 5-1-1 Dynamic brake unit (MDS-D-DBU)
  - 5-1-2 Battery option (ER6V-C119B, A6BAT, MDS-A-BT, MDS-BTBOX-36)
  - 5-1-3 Ball screw side encoder (OSA105ET2A, OSA166ET2NA)
  - 5-1-4 Machine side encoder
- 5-2 Spindle options
  - 5-2-1 Spindle side ABZ pulse output encoder (OSE-1024 Series)
  - 5-2-2 Spindle side PLG serial output encoder (TS5690, MU1606 Series)
  - 5-2-3 Spindle side accuracy serial output encoder (ERM280, MPCI Series)
  - 5-2-4 Machine side encoder
- 5-3 Encoder interface unit
  - 5-3-1 Serial output interface unit for ABZ analog encoder MDS-B-HR
  - 5-3-2 Serial signal division unit MDS-B-SD
  - 5-3-3 Pulse output interface unit for ABZ analog encoder IBV Series (Other manufacturer's product)
  - 5-3-4 Serial output interface unit for ABZ analog encoder EIB192M (Other manufacturer's product)
  - 5-3-5 Serial output interface unit for ABZ analog encoder EIB392M (Other manufacturer's product)
  - 5-3-6 Serial output interface unit for ABZ analog encoder ADB-20J Series (Other manufacturer's product)
- 5-4 Drive unit option
  - 5-4-1 Optical communication repeater unit (FCU7-EX022)
  - 5-4-2 DC connection bar
  - 5-4-3 Side protection cover
- 5-5 Cables and connectors
  - 5-5-1 Cable connection diagram
  - 5-5-2 List of cables and connectors
  - 5-5-3 Optical communication cable specifications
6 Specifications of Peripheral Devices
- 6-1 Selection of wire
  - 6-1-1 Example of wires by unit
- 6-2 Selection of circuit protector and contactor
  - 6-2-1 Selection of circuit protector
  - 6-2-2 Selection of contactor
- 6-3 Selection of earth leakage breaker
- 6-4 Branch-circuit protection (for control power supply)
  - 6-4-1 Circuit protector
  - 6-4-2 Fuse protection
- 6-5 Noise filter
- 6-6 Surge absorber
- 6-7 Relay
7 Selection
- 7-1 Selection of the servo motor
  - 7-1-1 Outline
  - 7-1-2 Selection of servo motor capacity
  - 7-1-3 Motor shaft conversion load torque
  - 7-1-4 Expressions for load inertia calculation
- 7-2 Selection of the spindle motor
- 7-3 Selection of the power supply unit
  - 7-3-1 Calculation of spindle output
  - 7-3-2 Calculation of servo motor output
  - 7-3-3 Selection of the power supply unit
  - 7-3-4 Required capacity of power supply
  - 7-3-5 Example for power supply unit and power supply facility capacity
Appendix 1 Cable and Connector Specifications
- Appendix 1-1 Selection of cable
  - Appendix 1-1-1 Cable wire and assembly
- Appendix 1-2 Cable connection diagram
  - Appendix 1-2-1 Battery cable
  - Appendix 1-2-2 Power supply communication cable and connector
  - Appendix 1-2-3 Optical communication repeater unit cable
  - Appendix 1-2-4 Servo / tool spindle encoder cable
  - Appendix 1-2-5 Brake connector (Brake connector for motor brake control output)
  - Appendix 1-2-6 Spindle encoder cable
- Appendix 1-3 Main circuit cable connection diagram
- Appendix 1-4 Connector outline dimension drawings
  - Appendix 1-4-1 Connector for drive unit
  - Appendix 1-4-2 Connector for servo and tool spindle
  - Appendix 1-4-3 Connector for spindle
Appendix 2 Restrictions for Lithium Batteries
- Appendix 2-1 Restriction for Packing
  - Appendix 2-1-1 Target Products
  - Appendix 2-1-2 Handling by User
  - Appendix 2-1-3 Reference
- Appendix 2-2 Products Information Data Sheet (ER Battery)
- Appendix 2-3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
- Appendix 2-4 California Code of Regulation "Best Management Practices for Perchlorate Materials"
- Appendix 2-5 Restriction Related to EU Battery Directive
  - Appendix 2-5-1 Important Notes
  - Appendix 2-5-2 Information for End-user
Appendix 3 EC Declaration of Conformity
- Appendix 3-1 Compliance to EC Directives
Appendix 4 Instruction Manual for Compliance with UL/c-UL Standard
- Appendix 4-1 Operation Surrounding Air Ambient Temperature
- Appendix 4-2 Notes for AC Servo/Spindle System
  - Appendix 4-2-1 Warning
  - Appendix 4-2-2 Installation
  - Appendix 4-2-3 Short-circuit Ratings (SCCR)
  - Appendix 4-2-4 Over-temperature Protection for Motor
  - Appendix 4-2-5 Peripheral Devices
  - Appendix 4-2-6 Field Wiring Reference Table for Input and Output (Power Wiring)
  - Appendix 4-2-7 Motor Over Load Protection
  - Appendix 4-2-8 Flange of Servo Motor
  - Appendix 4-2-9 Spindle Drive/Motor Combinations
  - Appendix 4-2-10 Servo Drive/Motor Combinations
- Appendix 4-3 AC Servo/Spindle System Connection
  - Appendix 4-3-1 MDS-D, D2/DH, DH2/DM, DM2-Vx/SP Series
  - Appendix 4-3-2 MDS-D/DH-CV, D/D2-Vx/SPx, DH/DH2-Vx/SPx, DM/DM2-V3 Series with MDS-D/DH-PFU
  - Appendix 4-3-3 MDS-D2/DH2-CV, D/D2-Vx/SPx, DH/DH2-Vx/SPx, DM/DM2-V3 Series with MDS-D/DH-PFU
  - Appendix 4-3-4 MDS-D-SVJ3/SPJ3/MDS-DJ Series
  - Appendix 4-3-5 MDS-DM, DM2-SPV Series
Revision History
Global Service Network
Back cover

Mitsubishi Electric MDS D DH Series Specifications Manual

Mitsubishi Electric MDS D DH Series manual cover

Pages 330

Year 2017

Language(s)

of 330

Specifications Manual

330 pages

Instruction Manual

566 pages

Mitsubishi Electric MDS D DH Series Specification

The Mitsubishi Electric MDS D DH Series is a range of high-performance servo drives designed for precision control in industrial automation systems. These drives are engineered to deliver exceptional speed, accuracy, and efficiency, making them ideal for applications requiring high levels of precision and reliability. The series supports a wide range of motor types, including rotary, linear, and direct drive motors, providing flexibility for various industrial applications.

The MDS D DH Series features advanced digital signal processing technology that ensures precise control and smooth operation. It incorporates Mitsubishi Electric's proprietary algorithms for optimal torque, speed, and position control, enhancing the performance of machine tools and automated systems. The drives are equipped with a high-speed communication interface that supports protocols like Ethernet, enabling seamless integration into modern industrial networks and facilitating real-time data exchange.

Built with a compact and robust design, the MDS D DH Series drives are easy to install and maintain, offering high reliability and durability in demanding environments. They include advanced safety features such as overcurrent, overvoltage, and thermal protection, ensuring safe operation and minimizing downtime. The series supports multi-axis control, allowing for synchronized operation of multiple motors, which is essential for complex machinery and coordinated motion control.

Additionally, the MDS D DH Series is compatible with Mitsubishi Electric's range of software tools for configuration, monitoring, and diagnostics, providing users with enhanced control and ease of use. These drives are designed to improve productivity and energy efficiency, making them a valuable component in modern industrial automation systems.

Mitsubishi Electric MDS D DH Series F.A.Q.

How do I perform a factory reset on the Mitsubishi Electric MDS D DH Series?

To perform a factory reset on the Mitsubishi Electric MDS D DH Series, turn off the power, press and hold the reset button, and then turn the power back on while holding the button for 10 seconds. Release the button to complete the process.

What are the common troubleshooting steps if the MDS D DH Series is not powering on?

Check the power supply connections, ensure the circuit breaker is not tripped, verify the input voltage, and inspect the fuse. If the problem persists, consult the user manual or contact support.

How can I update the firmware on my Mitsubishi Electric MDS D DH Series?

Download the latest firmware from the Mitsubishi Electric website, transfer it to a USB drive, insert the drive into the unit, and follow the on-screen instructions to update the firmware.

What should I do if the MDS D DH Series shows an error code on the display?

Refer to the error code section in the user manual to identify the issue. Follow the recommended troubleshooting steps or contact Mitsubishi Electric support for further assistance.

How often should I perform maintenance on the Mitsubishi Electric MDS D DH Series?

Perform regular maintenance every six months, including cleaning the filters, checking connections, and inspecting for wear or damage.

Can I connect the MDS D DH Series to a network for remote monitoring?

Yes, the MDS D DH Series can be connected to a network using the Ethernet port. Configure the network settings via the control panel to enable remote monitoring capabilities.

What is the proper way to clean the MDS D DH Series unit?

Turn off the unit and disconnect the power. Use a soft, dry cloth to wipe the exterior. For stubborn dirt, dampen the cloth with water or a mild detergent solution and wipe gently. Avoid using abrasive cleaners.

How can I adjust the settings for optimal performance of the MDS D DH Series?

Access the settings menu via the control panel. Adjust parameters such as speed, torque, and power limits according to your specific application requirements. Refer to the user manual for detailed instructions.

What should I do if the fan in the MDS D DH Series is making unusual noises?

Check for obstructions in the fan blades, clean dust or debris, and ensure the fan is securely mounted. If the noise persists, the fan may need to be replaced. Consult a technician if necessary.

Is it possible to integrate the MDS D DH Series with third-party control systems?

Yes, the MDS D DH Series can be integrated with third-party control systems using compatible communication protocols. Consult the integration guide or a professional for assistance.