Dürkopp Adler 550-867 BTSR Sensor Additional Instructions

Dürkopp Adler 550-867 BTSR Sensor Sewing Machine manual cover

Pages 20

Year 2021

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Dürkopp Adler 550-867 BTSR Sensor Sewing Machine Specification

The Dürkopp Adler 550-867 BTSR Sensor Sewing Machine is a state-of-the-art industrial sewing solution designed to optimize production efficiency and precision. At its core, the machine integrates advanced sensor technology from BTSR, which enhances thread tension control and ensures consistent stitching quality. This sensor system actively monitors thread consumption in real-time, allowing automatic adjustments to maintain optimal tension, thereby reducing material waste and minimizing downtime due to thread breakage.

The machine is built on the robust 867 platform, known for its durability and versatility in handling a wide range of materials, from light fabrics to heavy-duty textiles. It features a high-performance servo motor which provides powerful and precise needle penetration, even at high speeds, making it suitable for complex stitching tasks. The machine's maximum sewing speed reaches up to 3,500 stitches per minute, offering impressive productivity for demanding sewing environments.

A comprehensive control panel accompanies the machine, featuring an intuitive user interface that simplifies the configuration of sewing parameters. This allows operators to fine-tune operations according to specific project requirements, enhancing flexibility and customization in garment manufacturing.

Ergonomically designed, the Dürkopp Adler 550-867 ensures operator comfort with its user-friendly layout and minimal vibration during operation. It also includes an integrated LED lighting system to provide clear visibility of the sewing area, reducing eye strain and improving accuracy.

Overall, the Dürkopp Adler 550-867 BTSR Sensor Sewing Machine is engineered to deliver exceptional performance, integrating innovative sensor technology with robust mechanical design to meet the demands of modern textile production.

Dürkopp Adler 550-867 BTSR Sensor Sewing Machine F.A.Q.

How do I calibrate the BTSR sensor on the Dürkopp Adler 550-867?

To calibrate the BTSR sensor, power on the machine and access the settings menu. Select the sensor calibration option and follow the on-screen instructions to complete the process. Ensure no obstructions are near the sensor during calibration.

What should I do if the sewing machine is skipping stitches?

Check the needle for damage or bending and replace it if necessary. Ensure the needle is inserted correctly and that the thread is properly tensioned. Also, verify that the bobbin is correctly threaded.

How often should I perform maintenance on the Dürkopp Adler 550-867?

Regular maintenance should be performed every 6 months, including cleaning, lubrication, and inspection of moving parts. If the machine is used heavily, consider more frequent maintenance checks.

What type of thread works best with the BTSR sensor system?

Use high-quality, consistent thickness threads for optimal performance with the BTSR sensor. Polyester threads are generally recommended due to their strength and durability.

How can I resolve tension issues on my sewing machine?

Re-thread the machine both on the upper and bobbin threads. Check the tension settings and adjust them according to the fabric being used. Clean any lint or debris from the tension discs.

Why is my machine making unusual noises during operation?

Unusual noises could be due to lack of lubrication, misaligned parts, or debris in the machine. Perform a thorough cleaning and lubrication. If the problem persists, consult the service manual or a professional technician.

How do I replace the needle on the Dürkopp Adler 550-867?

Turn off the machine and unplug it. Loosen the needle clamp screw, remove the old needle, and insert the new needle with the flat side facing the back. Tighten the needle clamp screw securely.

What should I do if the fabric is not feeding correctly?

Check the feed dogs to ensure they are raised properly. Clean any lint or debris from the feed mechanism. Adjust the presser foot pressure if necessary, based on the thickness of the fabric.

How can I troubleshoot an E1 error code on the machine?

An E1 error code typically indicates a threading issue or sensor error. Re-thread the machine carefully, ensuring all guides are followed. Check the BTSR sensor for obstructions or misalignment.

Can I use the Dürkopp Adler 550-867 for heavy-duty fabrics?

Yes, the Dürkopp Adler 550-867 is suitable for heavy-duty fabrics. Ensure you use the appropriate needle and thread type for thick materials, and adjust the tension settings as needed.