Clarke 6016020 20CI Plasma Instructions

Clarke 6016020 20CI Plasma Cutter manual cover
Pages 28
Year 2008
Language(s)
English en

Clarke 6016020 20CI Plasma Cutter Specification

The Clarke 6016020 20CI Plasma Cutter is a versatile and efficient tool designed for cutting a variety of conductive materials with precision and ease. It operates on a standard 120V input power, making it suitable for both professional workshops and home use. The cutter features a robust inverter technology that enhances its cutting performance while maintaining energy efficiency. With a cutting capacity of up to 1/8 inch for mild steel, this plasma cutter is ideal for light to medium-duty applications.

The Clarke 20CI Plasma Cutter is equipped with a built-in air compressor, eliminating the need for an external air supply and providing a more convenient and portable solution. Its pilot arc technology ensures a consistent arc start without direct contact with the workpiece, reducing wear on the torch and extending consumable life. The cutter offers an adjustable output current range, allowing users to tailor the performance to different materials and thicknesses.

Safety and usability are prioritized, with features such as an overheat protection system and a user-friendly control panel that facilitates straightforward operation. The compact and lightweight design, along with an ergonomic handle, enhances portability and ease of maneuverability in various working environments. The Clarke 6016020 20CI Plasma Cutter is an excellent choice for users seeking reliability, precision, and convenience in a compact package.

Clarke 6016020 20CI Plasma Cutter F.A.Q.

How do I properly set up the Clarke 6016020 20CI Plasma Cutter for first-time use?

Ensure you have a clean, dry air supply connected. Attach the ground clamp securely to the workpiece. Set the correct air pressure as indicated in the manual, typically around 60-70 psi. Connect the cutter to a suitable power source and check all connections before turning it on.

What are common causes of poor cutting performance in the Clarke 6016020 20CI Plasma Cutter?

Common causes include worn consumables, incorrect air pressure, poor grounding, and a dirty or moist air supply. Ensure all these factors are checked and corrected as needed.

How can I troubleshoot if the plasma cutter won't start?

Check the power supply and ensure the unit is properly plugged in. Verify air pressure levels and inspect the consumables for wear. Ensure the ground clamp is securely connected and that there are no kinks in the torch lead.

What maintenance schedule should I follow for my Clarke 6016020 20CI Plasma Cutter?

Routinely check and replace consumables as needed. Clean the torch and ensure all connections are tight. Check air filters regularly and replace them if dirty. Inspect cables and hoses for signs of wear or damage.

How can I improve the cut quality on thicker materials with the Clarke 6016020 20CI Plasma Cutter?

Ensure you are using the appropriate consumables for thicker materials. Increase the cutting speed and adjust the air pressure slightly higher within the recommended range. Maintain a consistent distance between the torch and the workpiece.

What safety precautions should I take when operating the plasma cutter?

Always wear appropriate personal protective equipment, including gloves, safety goggles, and a welding helmet. Ensure good ventilation in the work area and keep flammable materials away from the cutting site. Follow all safety guidelines as stated in the manual.

How do I replace the consumables on the Clarke 6016020 20CI Plasma Cutter?

Turn off and unplug the plasma cutter. Remove the protective cap and gently unscrew the electrode and nozzle. Replace with new consumables, ensuring they are properly seated and tightened. Reattach the protective cap securely.

Why is my Clarke 6016020 20CI Plasma Cutter producing excessive dross?

Excessive dross can be caused by slow cutting speeds, incorrect air pressure, or worn consumables. Make sure to adjust the cutting speed, check air pressure, and replace consumables if necessary.

Is it possible to cut painted or rusty materials with the plasma cutter?

Yes, but for best results, clean the surface as much as possible. Paint and rust can affect the arc stability and cause irregular cuts. Using a grinder or wire brush to prepare the surface can improve cut quality.

How do I store the Clarke 6016020 20CI Plasma Cutter when not in use?

Store the cutter in a dry, clean area away from moisture and dust. Coil cables neatly and avoid kinks. Ensure the torch is protected to prevent damage to the consumables. It's also recommended to periodically check the equipment even when not in regular use.